The Zenith AOI series is the only solution in the industry that can provide inspection result values according to IPC-610 (standard requirements for electronic assembly acceptability). Based on Gaoying's perfect 3D measurement inspection technology, it not only provides high-quality component inspection, but also provides a wider inspection area.
1. Zenith uses 3D measurement values to detect and identify the following defects: [solder leaks, offsets, polarity, flip-over, OCV/OCR, tin creep, side stand, foot lift, lift, tombstone, bridge, etc.
2. Equipped with powerful side view camera
Zenith's powerful side view camera (multi-angle) camera option can quickly measure and analyze defects of hidden or obscured components, supporting a wider inspection area.
3. Reliable high component inspection
In AOI equipment, the measurement of adjacent components is often considered a technical challenge due to the shadow effect of high components. Zenith 2 uses a multi-directional Moiré interferometer to solve the shadow effect caused by components, and can even inspect components 25mm high.
4. Self-diagnostic capability enables optimal performance maintenance
With self-diagnostic capabilities, operators can take preventive measures through predictive maintenance to reduce production process interruptions, increase uptime, and ensure optimal equipment performance.
– The self-diagnostic function uses a unique module to perform regular checks on key equipment items, such as 3D/2D light intensity, PZT movement, height accuracy, and XY offset values
5. AI-driven automatic programming (KAP: Koh Young Auto-Programming)
Combining world-class 3D Profilometry technology with artificial intelligence (AI) technology to provide true automatic programming capabilities. Based on Koh Young's innovative 3D geometry (Geometric) automatic programming function, it recommends relevant inspection conditions based on 3D measurement data, greatly reducing the operator's programming time
6. KSMART Solution: Process control system based on true 3D measurement
Koh Young pioneered "True 3D measurement technology" 20 years ago, ushering in a "zero defect" future. This led to the KSMART solution and its continuous utilization of
data and connectivity.
KSMART Solutions focuses on data management, analysis and optimization, while automating processes with the help of artificial intelligence. It collects data from the entire factory line to detect defects, optimize in real time, enhance judgment and trace problems to improve processes, and improve quality and reduce costs by eliminating differences, false alarms and omissions.
7. Real-time process optimization solution based on artificial intelligence (AI) (KPO Mounter)
Gao Ying is committed to providing support for intelligent production lines that achieve zero-defect production. Gao Ying's KPO is an artificial intelligence (AI)-based real-time process optimization solution that analyzes and optimizes the patch process based on Gao Ying's unique three-dimensional measurement and detection results and the main process variables proposed by the most advanced Deep Learning technology.