What is the most core and most expensive equipment in the entire SMT chip processing line? There is no doubt that it is a smt placement machine, which can cost hundreds of thousands or millions. It is a big investment for purchasing equipment. If you want to buy a whole line of equipment, including printing press, reflow soldering, SPI, AOI and other equipment cost at least millions or even millions per line. Faced with numerous asm placement machine models, choosing the right type and what to pay attention to when purchasing are complex and difficult tasks. Therefore, There are all factors that need to be evaluated and considered before purchasing!
So how to select equipment in the early purchase and evaluation stage, and what type of asm pick and place machine should be selected to meet the needs of the industry? And what kind of preparation should be done before the operation? In response to the above problems, Xinling Industrial SMT will explain to you the selection of SMT from the following aspects.
Siemens TX series placement machine
1. Capital budget
When purchasing anything, the first step we need to do is to consider our budget clearly. As the saying goes, you get what you pay for. How much investment can you buy for the equipment at the right price? Therefore, before evaluating You need to consider your budget clearly so that you can proceed with subsequent evaluation and purchase smoothly.
2. Quantity of equipment purchased
It is necessary to consider whether to purchase a complete line of equipment or simply add new equipment to the current production line. The new equipment must comply with the production coordination of the current production line (for example, whether to add a high-speed machine or a machine with useless functions. If the order volume is large, You can purchase high-speed machines to meet the efficiency of the production line)
3.Production line configuration
When purchasing a asm smt machine, which line should the new equipment be placed on? How many machines should be placed on each line? Make a production line configuration plan in advance so that the place can be reserved. Otherwise, there will be too much equipment and the production line will be damaged. Can't be placed.
4. Select and purchase placement machines for products
What type of motherboards does the company mainly process? What kind of electronic materials are used on the motherboards? Most of them are small materials or large materials. If it is small materials, it will buy a high-speed machine. If it uses a lot of large materials, it will buy a multi-functional universal machine. When using a machine, the products corresponding to each model need to be judged and analyzed in advance.
5. Placement efficiency
The main purpose of purchasing a asm smt equipment is to achieve high-speed and large-scale production, so you need to understand the placement efficiency of the placement machine. If the production line has a large capacity and the placement speed of the purchased placement machine is slow and the placement efficiency cannot be achieved, then It will affect the production efficiency of the entire line, so the placement machine has a theoretical placement speed. According to the influence of the product and operator programming, most of the actual placement efficiency will be 20% off the theoretical efficiency of the equipment!
6. Try not to touch new equipment
SMT manufacturers launch the latest SMT machines, which are generally relatively expensive and not cost-effective. On the other hand, because the software and hardware are not perfect, debugging and running-in time are needed. Therefore, new models and new equipment are launched as soon as possible. Think about it about 2 years after it goes on the market. At this time, after optimization by the manufacturer, the machine performance can be more stable.
7. Operator proficiency
The machine is fixed and needs someone to operate it to be effective. Therefore, equipment technicians and operators need to do safety training and skill training in advance. After buying the equipment, the operator can start operating it directly, and then the quantity can be quickly achieved. production, otherwise it will require temporary learning and running-in, and it will take another month to waste before large-scale production.
8. Equipment list confirmation
Many functions and accessories of some equipment are optional. When evaluating and purchasing the equipment, you need to confirm the list of standard equipment to avoid charades later.
9. Factory power distribution
Generally, the voltage required by the placement machine is 380V 200V. If it is 200V, then a UPS voltage regulator is needed. If there are many equipments, a transformer is also needed to ensure the safety and stable production of the equipment.
10. Contract confirmation
After evaluating the equipment and preparing to purchase the machine, you need to confirm the contract, including warranty services, parts warranty services, payment methods, technical support, etc. You can provide as much as possible to ensure your own interests.
11.After-sale guarantee
Before purchasing a machine, you should also confirm the after-sales guarantee details. You can consider the following dimensions: whether the types of accessories are complete, the ability to repair accessories, whether there is a professional after-sales engineer service team, how long the warranty period is, whether you have the ability to continue to provide annual warranty services after the warranty expires, etc., and whether there is a matching For the MAPPING, ACT, FCCS, HCS, XFVS and other instruments needed to maintain the equipment, in addition to the hardware, can the equipment supplier provide solutions such as placement machines to reduce costs and improve efficiency? After all, equipment purchase is not a one-time action. It will be used later in the process. There will be hardware problems, software problems, program optimization problems, and efficiency improvement problems that customers have to face and solve every day, so you need to find a high-quality supplier that can provide a full range of one-stop solutions for your banknote printing machine. Protect and protect it, so as to ensure sustainable production capacity.
The above is the notes and some preparations on how to choose a smt placement machine summarized by Xinling Industrial SMT. I hope it will be helpful to you. Xinling Industrial stocks more than 95% of the accessories for the full range of Siemens placement machines. The company is composed of the following divisions: Equipment Division, Accessories Division, Maintenance Division, and Training Division. The professional team provides you with one-stop service solutions that save time, worry and trouble. Xinling Industrial has a batch of TX series and E series placement machines that came back from abroad. The number of placement points is relatively small, the quality is 8.9% new, and the machines are in good condition. Customers who are interested in this placement machine are welcome to contact us!
