SAKI smt 2D AOI machine BF-Planet-XII

SAKI 2D AOI BF-Planet-XII is a high-precision automatic optical inspection (AOI) equipment developed by SAKI of Japan. It is mainly used for quality inspection in the PCB (printed circuit board) manufacturing process. The equipment uses advanced 2D imaging technology and intelligent algorithms to efficiently identify problems such as solder paste printing, component mounting, and welding defects. It is widely used in consumer electronics, automotive electronics, industrial control and other fields.

2. Main features and technical specifications

(1) Core features

High-precision detection: The minimum defect of 15μm can be detected to ensure high yield.

High-speed scanning: The detection speed can reach 0.05 seconds/test point, which improves production efficiency.

Intelligent algorithm: Defect recognition based on AI reduces false alarm rate.

Multi-angle light source: Programmable LED lighting to meet different detection needs.

User-friendly: Supports multi-language operation interface for quick start.

(2) Technical specifications

Parameters Specifications

Detection range Maximum 510×460mm

Detection accuracy ±15μm @3σ

Camera resolution High-resolution CCD (depending on the specific model)

Detection speed 0.05~0.15 seconds/test point

Software system SAKI VisionPro professional detection software

Communication interface Support SECS/GEM, TCP/IP and other protocols

3. Application areas

Consumer electronics: PCB detection of mobile phones, tablets, laptops, etc.

Automotive electronics: Quality control of ECU, sensors, and automotive PCBs

Industrial control: Industrial control motherboards, power module detection

Communication equipment: 5G base stations, router PCB detection

Medical electronics: Precision detection of high-reliability PCBs

4. Precautions for use

(1) Equipment installation

Make sure the equipment is placed on a stable, vibration-free workbench to avoid optical system deviation.

The ambient temperature is controlled at 20~30℃ and the humidity is 40~70% to prevent fogging of the optical lens or deformation of the PCB.

Avoid direct exposure to strong light to avoid affecting the image quality.

(2) Operation specifications

Power-on sequence: Start the host first, then start the software to avoid system conflicts.

PCB positioning: Ensure that the PCB is correctly fixed on the carrier to avoid detection offset.

Light source adjustment: Regularly calibrate the light source to prevent detection errors due to aging.

Software update: Regularly upgrade SAKI VisionPro software to optimize the detection algorithm.

(3) Daily maintenance

Lens cleaning: Use a dust-free cloth and special cleaning agent to wipe the lens to avoid scratches.

Track inspection: Regularly check the transmission track to prevent card jams or offsets.

Backup data: Regularly back up the detection program and parameters to prevent data loss.

5. Common error messages and solutions

Error code Possible cause Solution

E101: Camera Timeout Camera communication abnormality Check the camera connection cable and restart the device

E202: Lighting Error Light source module failure Check the LED light source power supply and replace if necessary

E305: PCB Misalignment PCB positioning is inaccurate Re-adjust the carrier to ensure that the PCB is fixed

E408: Software Crash Software conflict or insufficient memory Close other programs and restart the software

E500: Motor Error Motion control failure Check the motor drive and lubricate the guide rail

Other common problems

High false alarm rate

Possible causes: light source aging, improper detection parameter settings

Solution: Recalibrate the light source and optimize the detection threshold

Detection speed slows down

Possible causes: software is not optimized, too much system cache

Solution: clean the cache and upgrade the software

Device cannot start

Possible causes: power failure, motherboard problem

Solution: check the power cord and contact SAKI technical support

6. Maintenance and care suggestions

Daily inspection: confirm that the camera, light source, and conveyor belt are operating normally

Weekly maintenance: clean the optical lens and check the rail lubrication.

Monthly calibration: use standard test board for precision calibration.

Annual maintenance: contact SAKI official for in-depth maintenance and replacement of wearing parts.

Conclusion

SAKI 2D AOI BF-Planet-XII is a high-performance PCB inspection equipment suitable for high-precision manufacturing. Proper use, regular maintenance and timely troubleshooting can ensure its long-term stable operation. In case of complex problems, it is recommended to contact SAKI official technical support for professional solutions.