SAKI smt 3d X-RAY machine BF-3AXiM110

SAKI X-RAY BF-3AXiM110 is a high-performance automatic X-ray inspection system designed for PCB board inspection needs in the electronics manufacturing industry. The device uses advanced X-ray imaging technology to detect the soldering quality of hidden solder joints such as BGA, QFN, CSP, as well as structural defects such as internal PCB routing and through-holes.

2. Main technical specifications

1. Basic parameters

X-ray tube voltage: 30-110kV (adjustable)

X-ray tube current: 10-100μA (adjustable)

Maximum detection plate size: 510mm × 460mm

Minimum detection feature size: 5μm

Magnification: 10-2000 times (digital magnification)

Resolution: 0.5μm

Image sensor: high-sensitivity flat panel detector

Motion system accuracy: ±5μm

3. Precautions for use

1. Safety operating specifications

Radiation safety:

When the equipment is running, the operator should maintain a safe distance

Regularly check the effectiveness of the radiation protection device

It is forbidden to open the protective door when the equipment is running

2. Daily operation precautions

Power-on sequence:

Turn on the main power first

Wait for the system self-check to complete

Then start the X-ray tube

Sample placement:

Ensure that the sample is placed stably on the stage

The sample weight does not exceed the maximum load of the equipment (usually 5kg)

Avoid sharp edges of the sample from scratching the stage

Daily maintenance:

Clean the dust on the surface of the equipment daily

Regularly check the lubrication of moving parts

Perform system calibration every month

3. Precautions for long-term outage

The system should be fully cleaned before outage

Power on regularly (at least once a month) to prevent aging of electronic components

IV. Common error messages and solutions

1. Mechanical system related errors

Error code Error description Possible cause Solution

E101 X/Y/Z axis movement out of limit 1. Program parameter setting error

2. Mechanical limit failure

3. Sample exceeds the detection range 1. Check program parameters

2. Check limit sensor

3. Re-place the sample

E102 Abnormal stage movement 1. Motor driver failure

2. Drive belt loose

3. Insufficient lubrication of guide rails 1. Restart the device

2. Check belt tension

3. Clean and lubricate guide rails

E103 Rotating platform stuck 1. Mechanical interference

2. Bearing damage 1. Check if there is any foreign matter stuck

2. Contact after-sales service

2. X-ray system related errors

Error code Error description Possible cause Solution

E201 X-ray tube startup failure 1. High voltage power supply failure

2. X-ray tube life expired

3. Cooling system abnormality 1. Check high voltage power supply

2. Check X-ray tube usage time

3. Check water cooling system

E202 X-ray intensity unstable 1. High voltage fluctuation

2. X-ray tube aging

3. Unstable power supply voltage 1. Check high voltage generator

2. Replace X-ray tube

3. Install voltage stabilizer

E203 No signal from detector 1. Detector power supply failure

2. Loose data transmission line

3. Detector damaged 1. Check the detector power supply

2. Re-plug the data cable

3. Contact the manufacturer for repair

3. Software system related errors

Error code Error description Possible cause Solution

E301 Software startup failed 1. License expired

2. System file damaged

3. Hardware mismatch 1. Check software license

2. Reinstall software

3. Check hardware configuration

E302 Image acquisition failed 1. Camera driver abnormality

2. Image card failure

3. Insufficient memory 1. Reinstall the driver

2. Check image card connection

3. Close other programs

E303 Calibration data lost 1. Calibration file damaged

2. System upgrade leads to incompatibility 1. Recalibrate the system

2. Restore backup calibration file

4. Other common problems

The image is blurry

Reason: Improper X-ray parameter settings, detector failure, mechanical vibration

Handling: Adjust X-ray parameters, check detector status, and ensure that the device is placed stably

Software runs slowly

Reason: Insufficient system resources, insufficient hard disk space, virus impact

Handling: Increase memory, clean hard disk, and perform virus scan

V. Maintenance plan

1. Daily maintenance

Clean dust from the surface of the equipment

Check the cleanliness of the X-ray window

Check the function of the emergency stop button

2. Weekly maintenance

Clean the stage and guide rails

Check the lubrication of each moving part

Back up system parameters and calibration data

3. Monthly maintenance

Clean the inside of the equipment thoroughly

Check the cable connection status

Perform system performance verification

4. Annual maintenance

Replace X-ray tube coolant (if applicable)

Fully calibrate the system

Check radiation protection performance

VI. Summary

SAKI X-RAY BF-3AXiM110 is a powerful X-ray detection equipment. Correct operation and regular maintenance are the key to ensure the long-term stable operation of the equipment.