Kwiinkalo zanamhlanje eziphuhla ngokukhawuleza zoshicilelo lwedijithali kunye nokuchonga ishishini, ukusebenza kwentloko yoshicilelo njengenxalenye engundoqo imisela ngokuthe ngqo umgangatho wemveliso kunye nokusebenza kakuhle kwemveliso. Ngamashumi eminyaka yoqokelelo lobugcisa kwintsimi yeeseramikhi ezichanekileyo, i-4-intshi ye-200-dot-head print head series esungulwe yi-Kyocera Corporation yase-Japan ibambe indawo ebalulekileyo kwimarike yoshicilelo lwehlabathi kunye nokuthembeka kwayo okugqwesileyo kunye nokuguquguquka.
1. Iimpawu zobuchwephesha: Ubugcisa bolawulo lokuwisa lwe-inki oludalwe ziiseramikhi ezichanekileyo
Inzuzo ephambili ye-Kyocera ye-4-intshi ye-200-dot-dot print head ivela kwisakhiwo sayo esikhethekileyo kunye nokusetyenziswa kwesayensi yezinto. Xa kuthelekiswa neentloko zoshicilelo lwesinyithi oluqhelekileyo, iKyocera isebenzisa ijelo lokuhamba le-silicon nitride ceramic eliziphuhlisayo elinoxineneyo olunomgangatho ophezulu wokuxhathisa kunye nokuzinza kwe-thermal.
Inkqubo yokulawula ubushushu yenye impumelelo ephambili yezobuchwepheshe. Intloko yoshicilelo inenkqubo evaliweyo ye-loop equkethe i-sensor-sensitivity yeqondo lokushisa kunye ne-heater semiconductor, enokulawula ngokuzinzileyo ubushushu bokusebenza ngaphakathi koluhlu lwe-± 0.5℃. Olu lawulo lobushushu luchanekileyo luqinisekisa ukuhambelana kwe-inki viscosity phantsi kweemeko ezahlukeneyo zokusingqongileyo. Olona lwazi lulinganisiweyo lubonisa ukuba xa ubushushu be-ambient buhluka phakathi kwe-15-35℃, isantya sokukhupha idrophu ye-inki siyehla singabi ngaphezu kwe-2%.
2. Uhlalutyo olusebenzayo: Ukucinga koyilo lwemodyuli, ukulungelelaniswa neemeko ezahlukeneyo
I-Kyocera 4-intshi ye-200-dot yoshicilelo lwentloko ithatha i-architecture yemodyuli, kwaye iiyunithi zayo eziphambili ezisebenzayo zingashwankathelwa kwiinkqubo ezingaphantsi ezintathu: inkqubo yokulawula i-drive ithatha i-Kyocera ye-self-developed ye-KMS-200 yomqhubi we-chip, ixhasa uhlengahlengiso lwe-8-level grayscale, kunye ne-data channel0 yokudluliselwa kombala ukuya kwizinga le-2 MHz nganye; inkqubo yokujikeleza kwe-inki ibandakanya amagumbi e-inki angundoqo kunye ancedisayo kunye nesixhobo sokucoca iindlela ezimbini, ezinokuthintela ngokufanelekileyo imvula ye-pigment. Ngokutsho kwedatha yokuvavanya, emva kweeyure ze-500 zomsebenzi oqhubekayo, izinga lokuvala i-nozzle lingaphantsi kwe-0.5%; inkqubo yokugcina idibanisa ukusula ngokuzenzekelayo kunye nemisebenzi yokucoca uxinzelelo olubi, kwaye umjikelo wokulondoloza unokwandiswa ukuya kumaxesha e-3 kwiintloko eziqhelekileyo zokushicilela.
Intloko yoshicilelo ixhasa iindidi ngeendidi ze-inki ze-industrial-grade, kuquka:
I-inki esekwe emanzini: ilungele ukupakishwa kokupakishwa kokutya, ngokuhambelana nemigangatho yesiqinisekiso se-FDA
I-inki yokunyanga ye-UV: isantya sokunyanga ukuya kuthi ga kwi-150 yeemitha / ngomzuzu, ukuqina ukuya kuthi ga kwi-3H
I-inki esekwe kwi-solvent: ukumelana nemozulu yangaphandle ngaphezulu kweminyaka emi-3 ngaphandle kokubuna
I-inki ye-sublimation: impumelelo yokudlulisa iphezulu ukuya kuma-95%
Kubaluleke kakhulu ukukhankanya ukuba inokulungelelaniswa okunamandla kwizinto ezahlukeneyo. Ngokusebenzisa indibano yepleyiti yenozzle enokutshintshwa, iqonga elifanayo lentloko yoshicilelo linokuphatha ii-inki ezahlukeneyo kunye noluhlu lwe-viscosity lwe-1-20cP. Idatha yokuvavanya ibonisa ukuba xa utshintshe iintlobo ze-inki, kuthatha imizuzu eyi-15 kuphela ukugungxula ukulungelelanisa, okuphucula kakhulu ukuguquguquka komgca wemveliso.
3. Ukusetyenziswa kweshishini: iyunithi ephambili yokwenziwa kwemveliso ekrelekrele
Kwintsimi yokupakisha yokushicilela, i-Kyocera ye-4-intshi ye-200-dot printhead ibonisa inzuzo ebalulekileyo. Umgca wemveliso wenkampani yesiselo samazwe ngamazwe usebenzisa le printhead ukuprinta amanani ebhetshi yomhla, ukufikelela kwizinga lokuqaphela i-100% ngesantya seebhotile ze-600 / ngomzuzu, kwaye izinga lephutha liyancipha ukusuka kwi-0.8% ukuya kwi-0.02% xa kuthelekiswa nezixhobo ze-inkjet zendabuko. Enkosi kwisakhono sokwenza isithinteli esiziswe yi-200-dot matrix, umsebenzi wayo wembuyekezo ozenzekelayo unokugcina isithuba somlinganiswa singaguquguquki xa isantya somhambisi siguquguquka nge ±10%.
Imveliso yombane yenye imo yesicelo esibalulekileyo. Kwinkqubo yokumakisha ibhodi yePCB, i-printhead inokwenza amanqaku acacileyo kwi-0.2 mm thick solder mask layer kwaye inokushicilela oonobumba abancinci njenge-0.6 mm. Iimvavanyo zokuthelekisa zibonisa ukuba phantsi kweemeko ezifanayo, ukukhutshwa kwayo kwe-VOC ngama-30% aphantsi kuneemveliso ezifanayo.
Kwimarike yoshicilelo lwedijithali yelaphu, abashicileli bebakala lemizi-mveliso abaxhotyiswe ngalo mbhobho banokufikelela kwimibala eyi-8 ngaxeshanye, kunye nokusebenza kakuhle kwemveliso ukuya kuthi ga kwi-45 square metres ngeyure. Itekhnoloji eyodwa "yesilungiso sokubeka i-inki yokubeka indawo" eyodwa inokulawula imposiso phakathi kokudlula ngaphakathi kwe-±5 ye-microns, yenza ukuchaneka kokudlulana kwepateni ukufikelela kwinqanaba eliphambili kushishino.
IV. Ukugcinwa kunye nokutsha: ukwakha inkqubo yenkonzo yomjikelo wobomi obupheleleyo
I-Kyocera iseke inkqubo epheleleyo yenkxaso yobugcisa kule 4-intshi ye-200-point nozzle. Inkqubo yayo yokuxilonga ehlakaniphile inokurekhoda iiparamitha ezingaphezulu kwe-50 kwaye yenze ukugcinwa kwangaphambili ngokusebenzisa isofthiwe ezinikeleyo.
Ukugcinwa kwemihla ngemihla: ukusula ngokuzenzekelayo rhoqo kwiiyure ezi-8
Ukugcinwa okuphakathi: ukucocwa koxinzelelo olubi rhoqo ngeveki
Ukugcinwa okunzulu: unyango lwe-ultrasonic rhoqo ngenyanga
Xa kuthelekiswa neemveliso ezifanayo, imilomo ye-Kyocera inexesha eliphakathi phakathi kokusilela (MTBF) ukuya kuthi ga kwiiyure ze-15,000.