TECHNICAL ARTICLE

What should we do if the feeder of SMT placement machine throws materials

Views:236Update time:2023-09-01

1. Problems with the nozzle of SMT placement machine:


The deformation, blockage and damage of the suction nozzle will cause insufficient air pressure and air leakage, resulting in the situation that the material cannot be sucked, the material is not taken correctly, or the material is thrown out due to the identification failure,


Solution: Replace the nozzle


2. Problems with the parts identification system of asm mounter:


When there is dirt or debris on the vision or laser lens that interferes with the recognition, or the recognition light source is improperly selected, the intensity grayscale is not enough, or the recognition system is broken, it will cause a high throw rate. What we need to do is to clean and wipe the surface of the recognition system frequently to keep it clean. If the intensity and grayscale are not enough, we must adjust it ourselves. If the recognition system is broken, we must replace the recognition system components;

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32MM Asmpt smt feeder 00141374


3. Problem with the position of Siemens pick&place machine accessories: 

If the material is not taken at the center of the material or is offset due to incorrect height, the material will be discarded as invalid material by the identification system, resulting in waste. , when we are working, we must adjust the picking position;


Solution: adjust the reclaiming position

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12MM Asm feeder 00141271


4. Vacuum problem of asmpt placement machine: 

When the air pressure is insufficient, the vacuum air pipe channel is not smooth, there is foreign matter blocking or the air pressure is insufficient due to vacuum leakage, etc., it will cause the material to be unable to be picked up or to be removed from the Siemens placement machine after picking it up. Accessories fall on the way, resulting in waste of thrown materials. 

Therefore, we must adjust the air pressure to the required air pressure value of the equipment. For leakage problems, we must repair them in time. As for the blockage caused, we must clean it up in time.


Solution: Replace identification system components

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