The advantages of PCB cleaning machines mainly include the following aspects:
Efficient and fast cleaning: PCB cleaning machines use advanced cleaning technology and equipment to efficiently remove dirt, solder slag and other contaminants on the surface of PCBs. Automated operation makes the cleaning process faster and greatly improves production efficiency.
High cleaning quality: These devices are usually equipped with precise control systems, which can perform precise cleaning operations on different types of PCBs to ensure that every corner is fully cleaned. This high-precision cleaning capability ensures the consistency of cleaning quality and improves the qualified rate of products.
Saving labor costs: Compared with traditional manual cleaning, PCB cleaning machines can achieve automated cleaning, greatly reducing manual participation. This not only saves labor costs, but also avoids cleaning quality problems caused by human factors.
Improving production safety: Using PCB cleaning machines can avoid safety risks such as splashing and inhalation of chemicals that may occur during manual cleaning. The machine itself also has a variety of safety protection measures, such as overload protection, electrical isolation, etc., to ensure the safety and reliability of the operation process.
Energy saving and environmental protection: Many modern PCB cleaning machines adopt energy-saving designs, such as efficient cleaning liquid circulation systems and low-energy drying devices, which help reduce energy consumption and reduce environmental pollution.
PCB cleaning machines are mainly used before SMT production lines solder paste printing or coating production. The main functions include removing tiny pollution particles and eliminating static electricity on the PCB surface. By removing or reducing static electricity on the PCB surface, static electricity can reduce interference and damage to the circuit, thereby improving the quality of product welding or coating.
Types and functions
PCB cleaning machines are mainly of two types: online and offline.
Online PCB cleaning machine: suitable for mass production, can automatically complete the entire process of chemical cleaning, DI rinsing, wind cutting drying, and drying. It is suitable for aerospace, electronics, medical, new energy, mining, and automotive fields. It has the characteristics of environmental protection and energy saving, multi-functional integration, and full-process visualization.
Offline PCB cleaning machine: suitable for small batch and multi-variety production, can automatically complete the entire process of cleaning, rinsing, and drying. It is applicable to multiple fields and has the characteristics of environmental protection and energy saving, multi-functional integration, and full-process visualization.
Working principle and application scenarios
The working principle of the PCB cleaning machine is to remove pollutants on the surface of the PCB through physical and chemical methods. Common cleaning methods include brush rolling, silicone sticky rolling and electrostatic blowing, which can easily remove tiny pollutants and particles on the surface of the PCB to ensure the cleanliness of the board. Maintenance and care In order to ensure the long-term and stable operation of the PCB cleaning machine, regular maintenance and care are required: Cleaning brushes and silicone sticky rollers: Clean brushes and silicone sticky rollers regularly to prevent blockage. Check the static elimination device: Ensure that the static elimination device works properly to prevent static electricity from interfering with the circuit. Check the conveyor belt and guide rails: Check the wear of the conveyor belt and guide rails regularly to ensure smooth transmission. Replace the cleaning paper: Replace the sticky paper roll regularly to prevent the cleaning effect from decreasing. The above maintenance and care measures can extend the service life of the PCB cleaning machine and ensure its stable operation