SAKI smt 3D AOI 3Di-LS3EX

SAKI 3Di-LS3EX nigikoresho cyo hejuru cya 3D cyikora optique yo kugenzura (AOI) igenewe guhuza abagurisha, gushyira ibice hamwe no kumenya inenge yinteko ya PCB (PCBA). Igikoresho gikoresha tekinoroji ya 3D yerekana amashusho, ihujwe na sisitemu yo hejuru ya optique hamwe na algorithm ya AI, kugirango imenye vuba ubuziranenge bwo gusudira bwa BGA, QFN, CSP, na SMT no kuzamura umusaruro.

2. Ibyingenzi byingenzi bya tekinike

1. Sisitemu nziza

Uburyo bwo gutahura: 3D laser scanning + amashusho yerekana amabara menshi

Inkomoko yumucyo: urumuri rwinshi rwa LED urumuri (urumuri rushobora guhinduka)

Kamera ikemura: kugeza 12MP (4096 × 3072 pigiseli)

Umuvuduko wo gusikana: ≤ 0.5 amasegonda / ingingo yo kumenya (ukurikije iboneza)

Ingano ntoya yo gutahura: 01005 (0.4mm × 0.2mm)

Z-axis uburebure bwo gupima neza: ± 5μm

Sisitemu ya mashini

Ingano ntarengwa ya PCB: 510mm × 460mm (ubunini bunini burashobora gutegurwa)

Icyiciro cyerekana neza: ± 5μm

Uburebure bwo kumenya: 0 ~ 50mm (birashobora guhinduka)

Igenzura ryimikorere: serivise nziza-servo moteri + umurongo uyobora

3. Kwirinda gukoresha

1. Ibisobanuro byumutekano

Kurinda sisitemu ya optique: Irinde urumuri rukomeye gukubita lens kandi wirinde umukungugu kwanduza ibice byiza.

Umutekano wa mashini: Ntukore ku bice byimuka mugihe ibikoresho bikora kugirango wirinde gukomera.

2. Kwirinda ibikorwa bya buri munsi

Imbaraga zikurikirana:

Banza ufungure amashanyarazi nyamukuru hanyuma utegereze sisitemu yo kwisuzuma kugirango irangire (hafi umunota 1).

Tangira software ya AOI urebe niba kamera nuburyo bwo kugenda ari ibisanzwe.

Ibisabwa byo gushyira PCB:

Menya neza ko PCB iringaniye kandi idafite intambara kugirango wirinde amakosa yo gutahura.

Ibirindiro bigomba gukosorwa neza kugirango birinde PCB kugenda no guca imanza nabi.

Gutezimbere ibipimo:

Kumenya kwambere kwicyitegererezo gishya bisaba ibipimo ngenderwaho hamwe nibisobanuro byiza.

Umucyo winkomoko yumucyo ugomba guhindurwa kumabara atandukanye ya PCB cyangwa ibikoresho byerekana kugirango wirinde kubeshya.

Kubungabunga buri munsi:

Buri munsi: Sukura stade na lens, hanyuma urebe inzira yumuyaga (niba bishoboka).

Icyumweru: Reba amavuta ya gari ya moshi ayobora hamwe n ivumbi ryiza rya optique.

Ukwezi: Hindura sisitemu yo gupima uburebure bwa Z-axis hanyuma usubize inyuma ibipimo byerekana.

3. Kwirinda kubura igihe kirekire

Ibikoresho bigomba gusukurwa no gushyirwamo ingufu mbere yo kuzimya.

Imbaraga byibuze rimwe mukwezi kugirango wirinde ibikoresho bya elegitoronike gutose.

Kugenzura neza no kugenzura neza birasabwa mbere yo kongera gukora.

4. Ubutumwa bwibibazo bisanzwe nibisubizo

1. Ikosa rya sisitemu ya mashini

Kode yamakosa Ibisobanuro birashoboka Impamvu ikemura

E101 X / Y umurongo utarenze 1. Ikosa ryibipimo bya porogaramu

2. Kugabanya imipaka ya mashini 1. Kugenzura igenamiterere rya porogaramu

2. Ongera utangire igikoresho cyangwa uhindure imipaka

E102 Icyiciro kidasanzwe Icyiciro 1. Kunanirwa kwabashoferi

2. Umukandara / kuyobora gari ya moshi yometse 1. Ongera utangire igikoresho

2. Sukura kandi usige amavuta ya gari ya moshi

E103 Z-axis gupima uburebure bwananiwe 1. Laser sensor yanduye

2. Calibration data yatakaye 1. Sukura sensor

2. Ongera usubiremo Z axis

2. Ikosa rya sisitemu nziza

Kode yamakosa Ibisobanuro birashoboka Impamvu ikemura

E201 Nta kimenyetso cya kamera 1. Kunanirwa kwamashanyarazi

2. Umugozi wa data urekuye 1. Reba amashanyarazi

2. Subiza umugozi wamakuru

E202 Inkomoko yumucyo idasanzwe 1. LED ikibaho cyananiwe

2. Inkomoko yumucyo urenze 1. Ongera utangire igikoresho

2. Menyesha serivisi nyuma yo kugurisha

E203 Ishusho idahwitse 1. Lens yanduye

2. Icyerekezo kidahwitse 1. Gusukura lens

2. Ongera usubiremo intego

3. Ikosa rya sisitemu

Kode yamakosa Ibisobanuro birashoboka Impamvu ikemura

E301 Gutangiza software byananiranye 1. Uruhushya rwararangiye

2. Amakimbirane ya sisitemu 1. Kuvugurura uruhushya

2. Ongera ushyireho software

E302 Kumenya algorithm idasanzwe 1. Ikosa ryibipimo

2. Ububikoshingiro bwangiritse 1. Kugarura ibipimo bisanzwe

2. Kongera kubaka ububikoshingiro

E303 Kubika Data byananiranye 1. Umwanya wa disiki udahagije

2. Ikibazo cyuruhushya 1. Sukura disiki ikomeye

2. Reba uburenganzira bwo kubika inzira

4. Ibindi bibazo bisanzwe

Igipimo kinini cyo guca imanza

Impamvu: Igenamiterere ridakwiriye ryumucyo, ibipimo bitamenyekana, PCB yerekana

Gukemura: Hindura inguni yumucyo, uhindure urwego rwo gutahura, koresha anti-reflating coating PCB

Buhoro buhoro gutahura

Impamvu: Porogaramu ntoya ya software, iboneza ryibikoresho bidahagije, ingingo nyinshi zo gutahura

Gukemura: Kuzamura porogaramu, kunoza uburyo bwo gutahura, kugabanya ingingo zirenze urugero

VI. Incamake

SAKI 3Di-LS3EX nigikoresho cyibanze cya 3D AOI gikwiye muburyo butandukanye bwo kumenya PCB nka SMT, DIP, FPC, nibindi. Gukora neza no kubitaho buri gihe birashobora kuzamura cyane imikorere yubushakashatsi hamwe nubuzima bwibikoresho.