SAKI 2d aoi smt Ekyuma ekikebera amaaso mu ngeri ey’obwengula BF-LU1

SAKI BF-LU1 ye kyuma ekikola obulungi mu bitundu bibiri (AOI) nga kyewaddeyo okukebera omutindo gwa PCB (printed circuit board) mu layini z’okufulumya SMT (surface mount technology). Ekyuma kino kikozesa high-resolution optical imaging + AI intelligent algorithm okuzuula amangu ebizibu ng’obulema mu kiyungo kya solder, ebitundu ebibula, ebitundu ebikyamu, n’ensobi za polarity okukakasa okufuga omutindo gw’enkola y’okukuŋŋaanya ebyuma.

2. Ebikulu ebikwata ku nsonga eno

Ekintu Parameter

Tekinologiya w’okuzuula Okukuba ebifaananyi ebya langi mu ngeri ey’obulungi obw’amaanyi (multi-angle LED light source)

Ekintu ekizuula PCB solder joints (solder paste, BGA, QFP, n’ebirala), SMD ebitundu (resistors, capacitors, ICs, n’ebirala)

Okusalawo kw’amaaso Okutuuka ku 10μm/pixel (okusinziira ku nsengeka ya lenzi)

Sipiidi y'okuzuula 500 ~ 2000 ebitundu/essaawa (okusinziira ku PCB complexity)

Sayizi ya PCB esinga obunene 510mm × 460mm (model eya mutindo)

Enkola y’ensibuko y’ekitangaala Ensibuko y’ekitangaala eky’empeta ya LED eya langi nnyingi (ekitangaala ekimyufu/kijanjalo/bbululu/enjeru, enkoona etereezebwa n’okumasamasa)

Omulimu gwa pulogulaamu Okuwagira okuyingiza data ya CAD, okukwatagana kw’ebitundu mu ngeri ey’otoma, okwekenneenya data ya SPC, empuliziganya ya MES

Enkolagana y’empuliziganya SECS/GEM, TCP/IP, okuwagira okugatta n’enkola ya MES/PLC

3. Ebintu ebikulu

(1) Okukuba ebifaananyi eby’amaaso mu ngeri entuufu ennyo

Wettanire kkamera ya CCD ey’obulungi obw’amaanyi ng’erina ensibuko y’ekitangaala kya LED eky’enkoona nnyingi okukakasa nti ebifaananyi ebitegeerekeka obulungi eby’ebiyungo bya solder n’ebitundu.

Awagira okugatta ekitangaala ekimyufu, kiragala, bbulu n’ekyeru okutumbula enjawulo y’ebintu eby’enjawulo (nga ebitundu bya solder ne pulasitiika).

(2) Enkola ey’amagezi ey’okuzuula

Okusinziira ku kuyiga kw’ekyuma kya AI, okuzuula mu ngeri ey’otoma obulema mu kiyungo kya solder (ebbaati eya wansi, bbaati eya waggulu, omutala, ekiyungo kya solder ekinyogovu, n’ebirala).

(3) Okukola pulogulaamu ezikyukakyuka n’okukola mu ngeri ey’obwengula

Wagira okuyingiza fayiro ya CAD, okukola pulogulaamu z'okuzuula mu ngeri ey'otoma, n'okukendeeza ku budde bw'okuteekawo mu ngalo.

(4) Okugatta obulungi okufulumya

Asobola okuyungibwa n’ekyuma ekiteeka SMT, reflow soldering, n’enkola ya MES okutuuka ku kiseera ekituufu eky’okuddamu kw’obulema n’okusunsula mu ngeri ey’otoma.

4. Emirimu emikulu

(1) Okuzuula ekiyungo kya solder

Okuzuula okukuba ebitabo mu solder paste (ebbaati eya wansi, ebbaati eya waggulu, offset, omutala).

BGA/QFN solder joint okuzuula (ekiyungo kya solder ekinyogovu, omupiira ogubula, offset).

(2) Okuzuula ebitundu by’omubiri

Ebitundu ebibulamu, ebitundu ebikyamu, reverse polarity, offset, monument.

(3) Enzirukanya y’amawulire

Okutereka ebivudde mu kuzuula, okwekenneenya emitendera gya SPC, n’okufulumya amawulire ga NG/OK.

Okuwagira okusika kwa bbaakoodi okutuuka ku kulondoola kwa PCB.

(4) Okuyunga layini y’okufulumya

Empuliziganya n’enkola ya MES okutuuka ku kusunsula okw’otoma oba okuggalawo alamu.

5. Okwegendereza mu kukola emirimu

(1) Ebyetaago by’obutonde bw’ensi

Ebbugumu: 15 ~ 30 ° C | Obunnyogovu: 30 ~ 70% RH

(2) Okuteeka PCB

Kakasa nti PCB ebeera fulaati era nga nnywevu okwewala okuwuguka okukosa okukuba ebifaananyi.

Omutindo gwa conveyor gulina okukuumibwa nga guyonjo okuziyiza okuzibikira.

(3) Okupima ensibuko y’ekitangaala

Kebera obumu bw’ensibuko y’ekitangaala ng’otandika ekyuma buli lunaku, era kola okupima bbalansi y’enjeru bwe kiba kyetaagisa.

(4) Enteekateeka za pulogulaamu za kompyuta

Londa ekifaananyi ekyetongodde eky’okukebera okusinziira ku kika ky’ekitundu (BGA, CHIP, n’ebirala) era olongoose ebipimo by’okukebera.

(5) Okukola mu ngeri ey’obukuumi

Kikugirwa okutereeza focus ya camera nga bw’oyagala, era erina okuddukanyizibwa abakozi abatendeke.

6. Ensobi eza bulijjo n’okugonjoola ebizibu

Ekintu ekirabika ensobi Ekiyinza okuvaako Ekigonjoola

Ekifaananyi ekitali kituufu/okumasamasa okutali kwenkanankana Obujama bwa lenzi/okukaddiwa kw’ensibuko y’ekitangaala/offset ya focus Yoza lenzi, zzaawo ensibuko y’ekitangaala, era oddemu okupima focus

False alarm rate is too high Detection threshold is set too strictly/light source angle si kituufu Optimize algorithm parameters era otereeze enkoona y’ensibuko y’ekitangaala

Omutendera gw’okutambuza gusibye Ebintu eby’ebweru ku luguudo/sensa okulemererwa Yoza olutindo era okebere sensa y’amasannyalaze g’ekitangaala

Software crash/no response Insufficient memory/program conflict Ddamu okutandika software, fulumya memory, era zza obuggya enkyusa

Okulemererwa kw'empuliziganya (MES/PLC) Loose network cable/protocol configuration error Kebera okuyungibwa kw'omukutu era oddemu okutegeka enkola y'empuliziganya

7. Enkola y’okuddaabiriza

(1) Okuddaabiriza buli lunaku

Okwoza lenzi n’ensibuko y’ekitangaala (kozesa olugoye olutaliimu nfuufu + omwenge).

Kebera oba olutindo lw’okutambuza amasannyalaze luweweevu era oggyemu ebisigalira bya bbaati ebisigadde.

(2) Okuddaabiriza buli wiiki

Kaliba amaanyi g’ekitangaala ne bbalansi y’enjeru.

Back up pulogulaamu y'okuzuula n'enkola parameters.

(3) Okuddaabiriza buli mwezi/buli luvannyuma lwa myezi esatu

Kebera oba sikulaapu ezitereeza kkamera ziyidde.

Okwoza oba zzaawo ekyuma ekisengejja ebbugumu