SAKI 3Di-LS3 smt ekyuma kya 3d aoi

SAKI 3Di-LS3 ye kyuma ekikola obulungi ennyo mu 3D automatic optical inspection equipment (AOI) ekyakolebwa amakolero agakola ebyuma okuzuula obulema mu welding (nga short circuits, cold solder joints, offsets, n’ebirala) mu kiseera ky’okukuŋŋaanya PCB. Ekozesa tekinologiya wa laser scanning ne multi-angle optical imaging okutuuka ku kwekebejja kwa 3D mu ngeri entuufu era ey’amaanyi.

2. Ebikulu ebikwata ku nsonga eno

Ebipimo by’Ekintu

Tekinologiya w’okuzuula Laser scanning + multi-angle optical imaging (okupima 3D)

Ebintu ebizuula PCB solder joints, ebitundu (CHIP, QFP, BGA, n’ebirala) .

Obutuufu bw’okuzuula Okusalawo okwesimbye: ≤1μm, okusalawo okw’okwesimbye: ≤10μm

Sipiidi ya sikaani Okutuuka ku nkumi n’enkumi z’ebifo ebipima buli sikonda (okusinziira ku buzibu bwa PCB)

Sayizi ya PCB Sayizi ya bboodi esinga obunene ewagirwa: ebiseera ebisinga okutuuka ku mm 510 × mm 460 (ebika ebitongole byetaaga okukakasibwa)

Enkola ya pulogulaamu Enkolagana y’ebifaananyi, okuwagira okuyingiza data ya CAD, okukwatagana kw’ebitundu mu ngeri ey’otoma

Enkolagana y'empuliziganya Okuwagira SECS/GEM, TCP/IP, ekwataganye n'enkola ya MES

3. Emirimu emikulu

Okuzuula ekiyungo kya solder mu ngeri ya 3D: Ddamu okuzimba obuwanvu bw’ekiyungo kya solder ng’oyita mu laser scanning, era ozuule obulema nga bbaati etamala, bbaati esukkiridde, n’okuzimba omutala.

Okuzuula ekitundu ekibula/offset: Laba ekifo ekitundu, polarity, ebitundu ebikyamu, n’ebirala.

Multi-angle optical inspection: Gatta ebifaananyi bya 2D ne data ya 3D okulongoosa okufuga omuwendo gwa false positive rate.

Statistical process control (SPC): Ekola lipoota z’okukebera mu kiseera ekituufu, ewagira okulondoola n’okwekenneenya data.

Adaptive inspection algorithm: asobola okuyiga enkula y’ekiyungo kya solder eya bulijjo n’okukendeeza ku muwendo gwa alamu ey’obulimba.

4. Okwegendereza mu kukola emirimu

Ebyetaago by’obutonde bw’ensi:

Ebbugumu: 20±5°C, obunnyogovu: 30-70% RH, weewale okukankana n’ekitangaala obutereevu.

Okuteekebwa kwa PCB:

Kakasa nti PCB ebeera fulaati era ng’enywedde ku kisitula okwewala okuwuguka okukosa obutuufu bw’okusika kwa layisi.

Okupima n’okuddaabiriza:

Okupima layisi n’okupima obuwanvu bw’enkola y’amaaso (optical system focal length calibration) byetaagibwa okutandika buli lunaku.

Okukola mu ngeri ey’obukuumi:

Totunuulira butereevu nsibuko ya kitangaala kya layisi, era toggulawo kibikka kikuuma ng’ebyuma bikola.

5. Ensobi eza bulijjo n’okugonjoola ebizibu

Ekintu ekirabika ensobi Ekiyinza okuvaako Ekigonjoola

Ekifaananyi kya laser scanning kifuuse kizibu. Lenzi erimu obucaafu oba obuwanvu bw’ekifo (focal length) bukyusiddwa. Okwoza lenzi era oddemu okupima obuwanvu bw’ekifo.

Omuwendo gwa alamu ey’obulimba guli waggulu nnyo. Ebipimo by’okuzuula biteekebwawo mu ngeri enkakali ennyo oba ensibuko y’ekitangaala teyenkanankana. Teekateeka ebipimo by’omusingi (threshold parameters) era okebere obutakyukakyuka bw’obutangaavu bw’ensibuko y’ekitangaala.

Empuliziganya okulemererwa (okuyungibwa ne MES kusasika). Ensobi mu kusengeka omukutu oba enkolagana esumuluddwa. Kebera ensengeka za network cable/IP era oddemu okutandika empeereza y'empuliziganya.

Entambula etali ya bulijjo ey’omukono gwa roboti. Eggaali y’omukka egenda mu maaso (guide rail) erimu obucaafu oba mmotoka n’egwa. Okwoza eggaali y’omukka era ogisiige, era tuukirira abakola oluvannyuma lw’okutunda okukebera mmotoka.

6. Enkola y’okuddaabiriza

Okuddaabiriza buli lunaku:

Okwoza lenzi y’amaaso (n’olugoye olutaliimu nfuufu + omwenge).

Kebera puleesa y’ensibuko y’empewo (bwe kiba kisoboka).

Okuddaabiriza buli wiiki:

Okwoza ekkubo ly’ekintu ekitwala n’ekitambuza okwewala okukuŋŋaanyizibwa kw’enfuufu.

Kalibrate sensa y’obugulumivu bwa layisi.

Okuddaabiriza buli kiseera (buli luvannyuma lwa myezi esatu):

Kikyuseemu ensibuko z’ekitangaala ezikaddiye (nga LED light strips).

Back up system parameters n'enkola z'okuzuula.

7. Ebiragiro ebirala

Okulongoosa pulogulaamu: Kirungi okutuukirira abayambi ab’ekikugu buli kiseera okufuna okulongoosa kwa algorithm okusembyeyo.

Sipeeya: Module za layisi, lenzi ezirabika, ezitwala n’ebirala zirina okukozesa ebikozesebwa eby’olubereberye.

Bw’oba ​​weetaaga ekitabo ky’ebyekikugu ekisingako obulungi oba olukalala lwa koodi y’ensobi, kirungi okutunuulira ebiwandiiko ebitongole bya SAKI oba okutuukirira omuwa empeereza akkirizibwa.