Ekyuma kya SAKI 3D aoi 3Di MS2

SAKI 3Di MS2 ye kyuma eky’omutindo ogwa waggulu ekya 3D automatic optical inspection (AOI) ekyakolebwa ku layini z’okufulumya SMT (surface mount technology) era nga kikozesebwa mu kwekebejja omutindo gwa soldering mu ngeri entuufu mu kiseera ky’okukuŋŋaanya PCB (printed circuit board).

2. Ebikulu ebikwata ku by’ekikugu

1. Ebikwata ku Hardware

Ebikwata ku pulojekiti

Enkola y’okuzuula 3D multi-angle imaging + AI okuzuula amagezi

Sayizi ya PCB esinga obunene 510mm × 460mm (sayizi ennene esobola okulongoosebwa)

Ekintu ekitono ekizuula 01005 (0.4mm × 0.2mm) .

Okusalawo kwa Z-ekisiki ≤1μm

Sipiidi y’okuzuula Ebipande ebisinga obunene 1,500/essaawa (okusinziira ku buzibu bwa PCB)

Enkola y’ensibuko y’ekitangaala Ensibuko y’ekitangaala eya langi ez’enjawulo LED ezitegekeddwa, okufuga okuteekebwa mu pulogulaamu

Enkola ya kkamera Kkamera ya CCD ey’obulungi obw’amaanyi, okukuba ebifaananyi mu ngeri nnyingi

Obugulumivu bw’okupima 0-10mm

Obutuufu bw’okupima obuwanvu ±5μm

2. Ebikwata ku pulogulaamu za kompyuta

Ebikwata ku pulojekiti

Enkola y’emirimu Windows 10/11 (64-bit) .

Detection algorithm AI okuyiga okuzitowa + okukola ebifaananyi eby’ennono

Enkola ya pulogulaamu Enkolagana y’ebifaananyi, okuwagira okuyingiza data ya CAD

Okufuluma kwa data CSV, XML, IPC-CFX (okuwagira MES docking)

Enkola y’empuliziganya SECS/GEM, TCP/IP

3. Ebirungi ebikulu

1. Ultra-high precision 3D okuzuula

Adopt Multi-angle 3D imaging, okupima okutuufu kwa parameters ebikulu nga solder paste obuwanvu, component offset, coplanarity, n'ebirala.

Asobola okuzuula ebitundu 01005 ultra-small, okutuukagana n’obwetaavu bw’okuzuula obwa high-density PCB boards.

2. AI intelligent algorithm ekendeeza ku kigero kya false positive

Built-mu deep learning algorithm, otomatika okuyiga normal welding characteristics, okukendeeza ku kuyita okw'obulimba.

Okuwagira adaptive parameter optimization okutuukagana n’enkola ez’enjawulo ez’okufulumya.

3. Okuzuula ku sipiidi ya waggulu, okulongoosa obulungi okufulumya

Sipiidi y’okuzuula etuuka ku 1,500 boards/hour okusobola okutuukiriza ebyetaago by’obusobozi bw’okufulumya eby’amaanyi.

Parallel computing optimization, okukendeeza ku budde bw’okukola data.

4. Okukyukakyuka mu ngeri ekyukakyuka okusinziira ku byetaago by’okufulumya eby’enjawulo

Asobola okugaziya ensengeka ya kamera eziwera okutuukagana ne sayizi za PCB ez’enjawulo n’ebyetaago by’okuzuula.

Okuwagira pulogulaamu ezitali ku mutimbagano (OLP) okukendeeza ku budde bwa layini y’okufulumya okuyimirira.

5. Kyangu okukozesa era kyangu okukozesa

Graphical programming interface, wansi omusingi gw'okukola.

One-click calibration, okwanguyiza okuddaabiriza ebyuma.

IV. Okwegendereza mu kukola emirimu

1. Okussaako amasannyalaze n’okutandika

✅ Okukola obulungi:

Kakasa nti ebyuma biteekeddwa mu bbanga okwewala okukankana okukosa obutuufu bw’okuzuula.

Nga tonnaba kussaako masannyalaze, kebera oba amasannyalaze, ensibuko y’empewo, ne waya ya data biyungiddwa mu ngeri eya bulijjo.

Oluvannyuma lw’okumaliriza okwekebera enkola, kola okupima okujuliza (okusemba omulundi gumu mu wiiki).

2. Enteekateeka z’okuzuula PCB

✅ Okukola obulungi:

Kakasa nti olubaawo lwa PCB luyonjo era teruliimu nfuufu okwewala okusalawo obubi.

Teekateeka obugazi bw’olutindo okukwatagana ne sayizi ya PCB.

Londa pulogulaamu entuufu ey'okuzuula okwewala ensobi za parameter.

3. Okukola mu ngeri ey’obukuumi

Toggulawo kibikka kya bukuumi ng’okola okwewala okwonooneka kw’ebyuma.

Nywa ku bbaatuuni y’okuyimiriza mu mbeera ey’amangu (E-Stop) mu mbeera ey’amangu.

Bulijjo kebera oba sensa y’obukuumi ekola bulungi.

5. Amawulire agakwata ku nsobi eza bulijjo n’okugonjoola

Ekintu ekirabika ensobi Ekiyinza okuvaako Ekigonjoola

Ekifaananyi ekizibu/ekibula Obujama bwa lenzi, ensibuko y’ekitangaala etali ya bulijjo Yoza lenzi, kebera okumasamasa kw’ensibuko y’ekitangaala

PCB transmission card board Ensobi mu kuteekawo obugazi bw’olutindo, omusipi oguyidde Teekateeka olutindo, kebera okusika kw’omusipi

Okwongera ku muwendo gwa alamu ey’obulimba Ebipimo by’okuzuula tebirongooseddwa, okutaataaganyizibwa kw’ekitangaala ekiri mu kifo Recalibrate, okulongoosa ebipimo by’okuzuula

Software crash Fayiro y'enkola Okwonooneka, memory etamala Ddamu okutandika enkola, tuukirira abayambi ab'ekikugu

Empuliziganya etali ya bulijjo Okulemererwa okuyungibwa ku mutimbagano, obutakwatagana mu nkola Kebera waya ya mutimbagano, kakasa ensengeka za MES

6. Enkola y’okuddaabiriza

1. Okuddaabiriza buli lunaku

Buli lunaku:

Okwoza kungulu kw’ebyuma n’olutindo lw’okutambuza.

Kebera oba circuit y’empewo n’amasannyalaze biba bya bulijjo.

Buli wiiki:

Okwoza lenzi y’amaaso (kozesa olugoye olutaliimu nfuufu + amazzi ag’enjawulo ag’okwoza).

Kebera okunyweza omusipi.

2. Okuddaabiriza buli kiseera

Buli mwezi:

Back up pulogulaamu y'okuzuula ne data.

Kaliba ensibuko y’ekitangaala n’enkola ya kkamera.

Buli luvannyuma lwa myezi esatu:

Kikyuseemu ebitundu ebyambala (nga emisipi, ebisengejja).

Kebera oba ensengekera y’ebyuma esumuluddwa.

3. Okuddaabiriza okw’ekikugu buli mwaka

Kirungi bayinginiya abakakasibwa SAKI bakole:

Okupima obutuufu bw’enkola y’amaaso.

Okukebera obulungi enzimba y’ebyuma.

Mu bufunzi

SAKI 3Di MS2 efuuse ekyuma ekikulu eky’okulondoola omutindo ku layini z’okufulumya SMT ez’omulembe n’enkola yaayo ey’okuzuula 3D ey’obutuufu + AI intelligent algorithm. Okuyita mu nkola ey’omutindo + okuddaabiriza buli kiseera, omulimu gw’ebyuma gusobola okulinnyisibwa, okusalawo obubi kuyinza okukendeezebwa, n’obulungi bw’okufulumya busobola okulongoosebwa. Kirungi abakozesa okuteekawo enkola enzijuvu ey’okuddukanya ebyuma n’okukuuma empuliziganya n’obuyambi obw’ekikugu obwa SAKI okulaba ng’emirimu enywevu okumala ebbanga eddene.