SAKI 3D aoi makina 3Di MS2

SAKI 3Di MS2 ndi chipangizo chapamwamba kwambiri cha 3D automatic Optical inspection (AOI) chopangidwira mizere yopangira ma SMT (surface mount technology) ndipo chimagwiritsidwa ntchito poyang'anira bwino kwambiri pakuwongolera pamisonkhano ya PCB (yosindikizidwa dera).

2. Main specifications specifications

1. Mafotokozedwe a hardware

Zofotokozera za Project

Njira yodziwira 3D yojambula pamakona angapo + AI kuzindikira mwanzeru

Zolemba malire PCB kukula 510mm × 460mm (zazikulu kukula akhoza makonda)

Chinthu chochepa chodziwikiratu 01005 (0.4mm × 0.2mm)

Kusintha kwa Z-axis ≤1μm

Kuthamanga kwachangu Kufikira 1,500 matabwa / ola (kutengera zovuta za PCB)

Light source system Multi-color LED yopangidwa ndi kuwala kopanga, kuwongolera kosinthika

Makina a kamera Kamera ya CCD yokhala ndi mawonekedwe apamwamba, kuwombera kwamakona angapo

Kutalika kwa muyeso wa 0-10mm

Kuyeza kutalika kwake ndi ± 5μm

2. Mafotokozedwe a mapulogalamu

Zofotokozera za Project

Njira yogwiritsira ntchito Windows 10/11 (64-bit)

Detection algorithm AI kuphunzira mozama + kukonza zithunzi zachikhalidwe

Njira yopangira Mawonekedwe, thandizirani kutengera kwa data ya CAD

Data linanena bungwe CSV, XML, IPC-CFX (kuthandizira MES docking)

Kulumikizana protocol SECS/GEM, TCP/IP

3. Ubwino wapakati

1. Kuzindikira kwapamwamba kwambiri kwa 3D

Adopt Multi-angle 3D kujambula, kuyeza kolondola kwa magawo ofunikira monga kutalika kwa solder paste, component offset, coplanarity, ndi zina zambiri.

Amatha kuzindikira zigawo 01005 kopitilira muyeso-zing'ono, agwirizane ndi zosowa kudziwika matabwa mkulu kachulukidwe PCB.

2. AI wanzeru algorithm amachepetsa chiwopsezo chabodza

Algorithm yophunzirira mozama, phunzirani zowotcherera, chepetsani mafoni onama.

Kuthandizira adaptive parameter kukhathamiritsa kuti igwirizane ndi njira zosiyanasiyana zopangira.

3. Kuzindikira kothamanga kwambiri, kukonza bwino kupanga

Liwiro lozindikira limafikira ma board a 1,500 / ola kuti likwaniritse zofunikira zazikulu zopanga.

Parallel computing kukhathamiritsa, kufupikitsa deta processing nthawi.

4. Kusintha kosinthika pazosowa zosiyanasiyana zopanga

Itha kukulitsa masinthidwe amakamera ambiri kuti agwirizane ndi makulidwe osiyanasiyana a PCB ndi zofunika kuzizindikira.

Thandizani pulogalamu yapaintaneti (OLP) kuti muchepetse kutsika kwa mzere wopanga.

5. Wosavuta kugwiritsa ntchito komanso wosavuta kugwiritsa ntchito

Mawonekedwe a pulogalamu yojambula, tsitsani gawo logwira ntchito.

Kudina kamodzi, kukonza kukonza kwa zida.

IV. Njira zodzitetezera

1. Yatsani ndi kuyambitsa

✅ Kuchita bwino:

Onetsetsani kuti zidazo zayikidwa mopingasa kuti zipewe kugwedezeka komwe kumakhudza kulondola kwa kuzindikira.

Musanayambe kuyatsa, fufuzani ngati magetsi, gwero la mpweya, ndi chingwe cha data zalumikizidwa bwino.

Mukamaliza kudziyesa nokha, chitani zowerengera (zomwe zimalimbikitsidwa kamodzi pa sabata).

2. Makonda a PCB kuzindikira

✅ Kuchita bwino:

Onetsetsani kuti bolodi la PCB ndi loyera komanso lopanda fumbi kuti mupewe kuganiziridwa molakwika.

Sinthani m'lifupi mwake kuti mufanane ndi kukula kwa PCB.

Sankhani pulogalamu yolondola kuti mupewe zolakwika za parameter.

3. Ntchito yotetezeka

Musatsegule chivundikiro choteteza panthawi ya ntchito kuti mupewe kuwonongeka kwa makina.

Dinani batani loyimitsa mwadzidzidzi (E-Stop) pakachitika ngozi.

Onetsetsani nthawi zonse ngati sensa yachitetezo ikugwira ntchito bwino.

5. Zambiri zolakwika ndi njira zothetsera

Cholakwika Chochitika Chotheka Njira yothetsera

Chithunzi chosawoneka bwino/chosoweka Kuyipitsidwa kwa magalasi, gwero loyatsa lachilendo Yeretsani mandala, yang'anani kuwala kwa gwero la kuwala

PCB kufala khadi bolodi Tsatani m'lifupi cholakwa zoikamo, lotayirira lamba Sinthani njanji, fufuzani mavuto lamba

Kuchulukitsa kwa ma alarm abodza Kuzindikira magawo sikukukometsedwa, kusokoneza kwa kuwala kozungulira Recalibrate, kukhathamiritsa magawo ozindikira

Kuwonongeka kwa mapulogalamu Kuwonongeka kwa fayilo, kukumbukira kosakwanira Yambitsaninso dongosolo, funsani thandizo laukadaulo

Kusayenda bwino kwapaintaneti Kulephera kwa kulumikizana, kusagwirizana kwa protocol Onani chingwe cha netiweki, tsimikizirani zoikamo za MES

6. Njira yosamalira

1. Kusamalira tsiku ndi tsiku

Tsiku ndi Tsiku:

Yeretsani pamwamba pa zida ndi njira yotumizira.

Onani ngati dera la mpweya ndi magetsi zili bwino.

Sabata iliyonse:

Tsukani mandala (gwiritsani ntchito nsalu yopanda fumbi + madzi oyeretsera apadera).

Onani kulimba kwa lamba.

2. Kusamalira nthawi zonse

Mwezi uliwonse:

Sungani pulogalamu yozindikira ndi data.

Sinthani gwero la kuwala ndi makina a kamera.

Kotala:

Bwezerani mbali zovala (monga malamba, zosefera).

Yang'anani ngati makina opangidwa ndi otayirira.

3. Chaka ndi chaka akatswiri kukonza

Ndikofunikira kuti mainjiniya ovomerezeka a SAKI achite:

Optical system mwatsatanetsatane calibration.

Kuyang'ana kwadongosolo kwamakina.

Mapeto

SAKI 3Di MS2 yakhala chida chofunikira chowongolera mizere yamakono ya SMT yokhala ndi chidziwitso chapamwamba cha 3D + AI algorithm yanzeru. Kupyolera mu ntchito yokhazikika + kukonza nthawi zonse, magwiridwe antchito amatha kukulitsidwa, kulingalira molakwika kumatha kuchepetsedwa, komanso kupanga bwino kumatha kuwongolera. Ndikofunikira kuti ogwiritsa ntchito akhazikitse njira yoyendetsera zida zonse ndikusunga kulumikizana ndi chithandizo chaukadaulo cha SAKI kuti awonetsetse kuti ntchito yayitali yayitali.