SAKI 3D AOI SMT Makina Oyang'anira Odzipangira okha 3Di MD2

SAKI 3Di MD2 ndi chipangizo chapamwamba kwambiri cha 3D automatic Optical inspection (AOI) chomwe chinayambitsidwa ndi SAKI waku Japan. Amapangidwa kuti azipanga zamakono zamagetsi ndipo amagwiritsidwa ntchito poyang'ana mwapamwamba panthawi ya msonkhano wa matabwa osindikizira (PCBs).

2. Main specifications specifications

Mafotokozedwe a Hardware

Makina ojambulira: Kuphatikiza makamera a CCD okhala ndi ma angle angapo

Makina opangira magetsi: Gwero lowunikira lamitundu yambiri la LED, kuwongolera kosinthika

Kusintha kwa Z-axis: mpaka 1μm mulingo

Kuthamanga kozindikira: mpaka 1,200-1,500 matabwa pa ola limodzi (malingana ndi kukula kwa bolodi ndi zovuta)

Zolemba malire bolodi kukula: 510mm × 460mm (zazikulu akhoza makonda)

Osachepera chigawo kukula: 0201 (0.25mm × 0.125mm) kapena zochepa

Kutalika kwa muyeso: 0-10mm

Kuyeza kutalika kwake: ± 5μm

3. Zinthu zazikulu ndi zabwino zake

1. Ukadaulo wapamwamba wa kujambula kwa 3D

SAKI 3Di MD2 imagwiritsa ntchito ukadaulo woyerekeza wa 3D wovomerezeka kuti apeze chidziwitso cha kutalika kwa gawo kudzera pakuwombera kwamakona angapo ndi magwero owunikira, ndipo amatha kuyeza kuchuluka kwa phala la solder, chigawo cha coplanarity ndi mtundu wa kuwotcherera.

2. Kuzindikira kofulumira komanso kolondola kwambiri

Zipangizozi zimagwiritsa ntchito njira zowoneka bwino komanso njira zopangira zithunzi zothamanga kwambiri kuti zitheke kuzindikira mwachangu popanda kudzipereka kulondola, kukwaniritsa zofunikira za mizere yopangira zida zapamwamba.

3. Kuzindikira cholakwika mwanzeru

AI yomangidwa mu AI algorithm imatha kuphunzira mawonekedwe owotcherera wamba ndikuzindikira zolakwika zosiyanasiyana monga kuwotcherera, kuzizira, malata osakwanira, miyala yapamanda, ndi zina zotero, kuchepetsa kwambiri ma alarm abodza.

4. Kusintha kwadongosolo kosinthika

Makamera osiyanasiyana amatha kusankhidwa malinga ndi zosowa zamakasitomala, ndipo mawonekedwe odziwikiratu kapena kukulitsa luso lopangira ma board amatha kukulitsidwa kuti akwaniritse zosowa zosiyanasiyana zopanga.

IV. Njira zodzitetezera

1. Yatsani ndi kuyambitsa

Onetsetsani kuti zidazo zimayikidwa pamtunda komanso wokhazikika wa workbench

Yang'anani zonse zolumikizira ma chingwe musanayatse kuti muwonetsetse kuti ndi otetezeka

Dongosolo likayamba, dikirani kuti njira yodziyesa yokha ithe

Chitani zoyeserera pafupipafupi (zolimbikitsidwa kamodzi pa sabata kapena malinga ndi kupanga)

2. Opaleshoni ya tsiku ndi tsiku

Onetsetsani kuti PCB yoti iwunikidwe ndi yoyera komanso yopanda fumbi kupewa kuganiziridwa molakwika

Onani ngati m'lifupi makonda a conveyor njanji chikufanana ndi bolodi PCB

Tsimikizirani kuti pulogalamu yoyendera yasankhidwa bwino

Onani momwe zida zikuyendera

3. Njira zodzitetezera

Mutatha kuitanitsa deta ya CAD, onetsetsani kuti mwayang'ana malo ndi magawo

Pazigawo zazikuluzikulu, magawo owunikira kwambiri amatha kukhazikitsidwa

Sungani mapulogalamu owunikira zinthu zosiyanasiyana ndikukhazikitsa laibulale yamapulogalamu

V. Zambiri zolakwika ndi zothetsera

1. Mavuto opeza zithunzi

Chochitika cholakwika: chithunzi chosawoneka bwino kapena chosowa

Zomwe zingatheke: kuipitsidwa ndi ma lens, gwero lachilendo la kuwala, kulephera kwa kamera

Yankho:

Yeretsani zinthu zowoneka bwino (gwiritsani ntchito zida zapadera zoyeretsera)

Yang'anani mawonekedwe a kuwala kwa gwero

Sinthaninso kamera

2. Kulephera kwa dongosolo la conveyor

Kulephera kochitika: bolodi kumamatira kapena kusayenda bwino

Zomwe zingayambitse: kuyika kwa njanji molakwika, lamba wotayirira, kulephera kwa sensor

Yankho:

Sinthani m'lifupi mwake

Yang'anani ndikusintha kuthamanga kwa lamba

Chotsani kapena kusintha sensa

3. Zotsatira zoyipa za mayeso

Chochitika cholephera: kuwonjezereka kwadzidzidzi kwa ma alarm abodza

Zomwe zingayambitse: kusintha kwa magawo a ndondomeko, makonda osayenera a pulogalamu, kusokoneza kwa kuwala kozungulira

Yankho:

Chongani ndondomeko magawo enieni

Konzaninso pulogalamu yoyeserera

Onetsetsani kuti pali kuyatsa kokhazikika kuzungulira zida

VI. Njira zosamalira

1. Kusamalira tsiku ndi tsiku

Ntchito yoyeretsa:

Tsukani zida pamwamba ndi mayendedwe tsiku lililonse

Sambani zinthu zowoneka bwino sabata iliyonse (gwiritsani ntchito zida zapadera zoyeretsera)

Zoyendera:

Yang'anani mafuta a gawo lililonse losuntha

Onetsetsani kuti zomangira zonse sizikumasuka

Chongani chingwe cholumikizira

2. Kusamalira nthawi zonse

Kukonza pamwezi:

Kuyeretsa kwathunthu mawonekedwe a kuwala

Yang'anani kusasinthasintha kwa kuwala kwa gwero la kuwala

Kukonza kotala:

Sinthani zida zovala (monga malamba, zosefera, ndi zina zotero)

Konzani bwino dongosolo

3. Chaka ndi chaka akatswiri kukonza

Ndikofunikira kuti kukonza kwaukadaulo kuchitidwe ndi mainjiniya ovomerezeka a SAKI chaka chilichonse, kuphatikiza:

Optical system mwatsatanetsatane ma calibration

Kuwunika kulondola kwamakina

Kuzindikira kokwanira kwa pulogalamu yamapulogalamu

VII. Malingaliro ogwiritsira ntchito kukhathamiritsa

Kuwongolera chilengedwe: Sungani zida zikuyenda m'malo otentha a 23 ± 3 ° C ndi chinyezi cha 40-70% RH.

Kasamalidwe ka data: Nthawi zonse sungani zosunga zobwezeretsera pulogalamu yozindikira ndi magawo adongosolo

Kusintha kwa mapulogalamu: Sinthani pafupipafupi ma aligorivimu ozindikira ndi pulogalamu yamakina

Mapeto

Monga zida zazikulu zowongolera zamakono zopangira zamagetsi, magwiridwe antchito apamwamba komanso kudalirika kwa kachitidwe ka SAKI 3Di MD2 3D AOI kwadziwika kwambiri ndi makampani.