SAKI 3D AOI SMT Yikora Imashini Igenzura Imashini 3Di MD2

SAKI 3Di MD2 nigikoresho cyo hejuru cya 3D cyikora optique yo kugenzura (AOI) yatangijwe na SAKI wUbuyapani. Yashizweho mubikorwa bya elegitoroniki bigezweho kandi ikoreshwa mugusuzuma ubuziranenge mugihe cyo guteranya imbaho ​​zicapye (PCBs).

2. Ibyingenzi byingenzi bya tekinike

Ibisobanuro byibyuma

Sisitemu yo gufata amashusho: Multi-angle high-resolution CCD kamera

Sisitemu yumucyo sisitemu: Amabara menshi LED yubatswe yumucyo, kugenzura porogaramu

Igisubizo cya Z-axis: kugeza kuri 1μm urwego

Umuvuduko wo gutahura: kugeza ku mbaho ​​1,200-1,500 ku isaha (ukurikije ubunini bwibibaho kandi bigoye)

Ingano ntarengwa yubuyobozi: 510mm × 460mm (ingano nini irashobora gutegurwa)

Ingano ntarengwa yibigize: 0201 (0.25mm × 0.125mm) cyangwa nto

Ikigereranyo cyo gupima uburebure: 0-10mm

Ibipimo byo gupima uburebure: ± 5μm

3. Ibyingenzi byingenzi nibyiza

1.Ikoranabuhanga rya 3D ryerekana amashusho

SAKI 3Di MD2 ikoresha tekinoroji ya 3D yerekana amashusho kugirango ibone amakuru yuburebure bwibice binyuze mu kurasa impande nyinshi hamwe nisoko yumucyo wubatswe, kandi irashobora gupima neza ingano ya paste yagurishijwe, koplanarite hamwe nubwiza bwo gusudira.

2. Kwihuta-kwihuta no kumenya neza

Ibikoresho bikoresha inzira nziza ya optique hamwe na algorithm yihuta yo gutunganya amashusho kugirango bigerweho byihuse nta gutamba neza, byujuje ibyifuzo byumurongo mwinshi utanga umusaruro.

3. Kumenya inenge zubwenge

Muri algorithm ya AI irashobora kwiga ibiranga gusudira bisanzwe kandi igahita imenya inenge zitandukanye zo gusudira nko kuraro, kugurisha imbeho, amabati adahagije, amabuye yimva yibigize, nibindi, bikagabanya cyane igipimo cyo gutabaza.

4. Ibikoresho byoroshye bya sisitemu

Kamera zitandukanye zo gukemura zishobora gutoranywa ukurikije ibyo abakiriya bakeneye, kandi inguni yo gutahura cyangwa ubushobozi bwo gutunganya ikibaho irashobora kongerwa kugirango ibikenerwa bitandukanye.

IV. Ibikorwa byo kwirinda

1. Imbaraga kuri no gutangiza

Menya neza ko ibikoresho byashyizwe kurwego kandi rukora neza

Reba imiyoboro yose ihuza mbere yo gukora kugirango urebe ko ifite umutekano

Sisitemu imaze gutangira, tegereza uburyo bwo kwipimisha kurangiza

Kora kalibrasi buri gihe (bisabwa rimwe mu cyumweru cyangwa nkuko bisabwa n'umusaruro)

2. Imikorere ya buri munsi

Menya neza ko PCB igomba kugenzurwa isukuye kandi idafite umukungugu kugirango wirinde guca urubanza nabi

Reba niba ubugari bwimikorere ya convoyeur ihuye nubuyobozi bwa PCB

Emeza ko gahunda yo kugenzura yatoranijwe neza

Itegereze ibikoresho byerekana imikorere

3. Kwirinda gahunda

Nyuma yo gutumiza amakuru ya CAD, menya neza niba ugenzura imyanya n'ibipimo

Kubice byingenzi, ibipimo byinshi byo kugenzura birashobora gushirwaho

Bika gahunda yo kugenzura ibicuruzwa bitandukanye hanyuma ushireho isomero rya porogaramu

V. Ibisobanuro rusange byamakuru nibisubizo

1. Ibibazo byo gushaka amashusho

Ikintu kibi: ishusho itagaragara cyangwa yabuze

Impamvu zishoboka: kwanduza lens, isoko idasanzwe yumucyo, kunanirwa na kamera

Igisubizo:

Sukura ibice bya optique (koresha ibikoresho byihariye byo gukora isuku)

Reba urumuri rutanga urumuri

Ongera usubiremo kamera

2. Kunanirwa kwa sisitemu

Ikibazo cyo kunanirwa: ikibaho cyatsinzwe cyangwa kwanduza nabi

Impamvu zishoboka: gushiraho ubugari bwumurongo udakwiye, umukandara urekuye, kunanirwa kwa sensor

Igisubizo:

Hindura ubugari bw'inzira

Reba kandi uhindure umukandara

Sukura cyangwa usimbure sensor

3. Ibisubizo by'ibizamini bidasanzwe

Kunanirwa ibintu: kwiyongera gutunguranye igipimo cyo gutabaza

Impamvu zishoboka: inzira yimikorere ihinduka, igenamigambi rya gahunda idakwiye, urumuri rwumucyo

Igisubizo:

Reba ibipimo nyabyo

Ongera utezimbere gahunda yikizamini

Menya neza ko amatara ahamye azenguruka ibikoresho

VI. Uburyo bwo gufata neza

1. Kubungabunga buri munsi

Akazi ko gukora isuku:

Sukura ibikoresho hejuru hamwe na convoyeur buri munsi

Sukura ibikoresho bya optique buri cyumweru (koresha ibikoresho bidasanzwe byo gukora isuku)

Ibikoresho byo kugenzura:

Reba amavuta ya buri gice cyimuka

Emeza ko ibifunga byose bidohotse

Reba imiyoboro ihuza

2. Kubungabunga buri gihe

Kubungabunga buri kwezi:

Sukura neza sisitemu ya optique

Reba neza urumuri rwumucyo

Kubungabunga buri gihembwe:

Simbuza kwambara ibice (nk'umukandara, akayunguruzo, nibindi)

Hindura neza sisitemu

3. Kubungabunga buri mwaka

Birasabwa ko kubungabunga umwuga bikorwa na injeniyeri zemewe na SAKI buri mwaka, harimo:

Sisitemu yo guhitamo neza

Kugenzura neza sisitemu ya mashini

Sisitemu ya sisitemu yo gusuzuma neza

VII. Gukoresha neza gukoresha ibitekerezo

Kugenzura ibidukikije: Komeza ibikoresho bikore mubidukikije bifite ubushyuhe bwa 23 ± 3 ° C nubushuhe bwa 40-70% RH

Gucunga amakuru: Buri gihe usubize inyuma gahunda yo gutahura nibipimo bya sisitemu

Kuvugurura porogaramu: Buri gihe uvugurura algorithm yo kumenya na software ya sisitemu

Umwanzuro

Nkibikoresho byingenzi byogukora ibikoresho bya elegitoroniki bigezweho, imikorere ihanitse kandi yizewe ya sisitemu ya SAKI 3Di MD2 3D AOI yamenyekanye cyane ninganda