SAKI smt 2d ekyuma kya aoi BF-Tristar2

SAKI BF-Tristar2 ye mulembe omupya ogw’enkola ya 2D automatic optical inspection system (AOI) eyatongozebwa SAKI, eyakolebwa okukebera okukuŋŋaanyizibwa kwa PCB mu ngeri entuufu. Ebyuma bino byettanira enzimba y’enkola ya kkamera ssatu era nga bigatta tekinologiya w’amataala agatali gamu okusobola okutuuka ku kwekebejja okw’enjawulo okw’ebitundu bya SMT, okutumbula ennyo obutuufu n’obulungi bw’okukebera.

2. Omusingi gw’okukola

2.1 Enkola y’okukuba ebifaananyi mu maaso

Ebibinja bisatu ebya kkamera za CCD ez’obulungi obw’amaanyi bye bikozesebwa okukwata ebifaananyi mu kiseera kye kimu okuva mu nsonda ez’enjawulo (ebiseera ebisinga 0°, 30°, ne 60°) .

Buli kkamera eriko enkola eyetongodde ey’ensibuko y’ekitangaala kya LED etereezebwa esobola okugatta obuwanvu bw’amayengo obuwerako (ekitangaala ekimyufu, ekitangaala kya bbululu, ekitangaala ekyeru n’ebirala)

Okumalawo ebifo ebizibe w’okuzuula nga oyita mu kukuba ebifaananyi mu nkoona eziwera n’okulongoosa obwesigwa bw’okuzuula ebitundu ebizibu (BGA, QFN, n’ebirala) .

2.2 Entambula y’okukola ebifaananyi

Okufuna ebifaananyi: kkamera ssatu okukuba ebifaananyi mu kiseera kye kimu

Okusooka okukola ebifaananyi: okutereeza enjeru mu ngeri ey’otoma, okutereeza ekisiikirize, okumalawo amaloboozi

Okuggya ebifaananyi: okuzuula ku mbiriizi, okwekenneenya enzirugavu, okukwatagana kw’omusono

Okusalawo obulema: okugabanya mu ngeri ey’amagezi nga kwesigamiziddwa ku mateeka n’enkola za AI

Ebivuddemu: Akabonero ka NG, okuteeka data ku MES

3. Ebikwata ku by’ekikugu

Ebipimo bya Pulojekiti

Obutuufu bw’okuzuula Ekitundu ekitono ekizuulibwa 0201, obutuufu bw’okuzuula ekiyungo kya solder ±15μm

Sipiidi y’okuzuula Ekisinga obunene 0.05 sekondi/ekifo ky’okuzuula (omuwendo gw’enzikiriziganya)

Sayizi ya PCB Ekisinga obunene 510×460mm (ekika kya mutindo)

Enkola ya kkamera 3×5 megapixel CCD, frame rate 30fps

Enkola y’ensibuko y’ekitangaala Ensibuko y’ekitangaala eya langi ez’enjawulo LED ezigatta (emmyufu/bbulu/enjeru/IR)

Ddamu obutuufu ±5μm

Enkola y’empuliziganya SECS/GEM, TCP/IP, RS-232

4. Ebintu ebikulu

4.1 Okuzuula nga bakolagana ne kkamera ssatu

0° camera: okuzuula omubiri gw'ekitundu n'akabonero

30° camera: okuzuula contour y’ekiyungo kya solder

60° camera: okuzuula embeera y’okungulu kw’ekiyungo kya solder

Okuyungibwa kwa data okw’okulaba okusatu, okumalawo ekifo ekizibe eky’okuzuula okulaba omulundi gumu

4.2 Enkola ey’amagezi ey’okuzuula

Omuze gw’okuyiga okw’obuziba: oyiga mu ngeri ey’otoma ebikozesebwa eby’ekyokulabirako ebya OK/NG

Dynamic threshold adjustment: automatically optimize parameters okusinziira ku nkyukakyuka mu nkola

Okupima okw’omubiri: okubala ebipimo bya 3D nga obuwanvu bw’ekitundu n’obunene okuyita mu bifaananyi

4.3 Okukyusakyusa obulungi mu kukola ebintu

Dual track design: okuzuula n’embaawo eza waggulu n’eza wansi bikolebwa mu kiseera kye kimu

Enkyukakyuka mu layini ey’amangu: obudde bw’okukyusa pulogulaamu

Okuddamu okwekenneenya mu ngeri ey’amagezi: okuteeka akabonero ku bifo ebiteeberezebwa mu ngeri ey’otoma okukendeeza ku kuddamu okwekenneenya mu ngalo

5. Okwegendereza mu kukozesa

5.1 Ebyetaago by’obutonde bw’ensi

Ebbugumu: 20±5°C

Obunnyogovu: 40-70%RH

Okukankana: <0.5G

Okutaasa: Weewale ekitangaala eky’amaanyi obutereevu

5.2 Ebikwata ku nkola y’emirimu

Enkola y’okussaako amasannyalaze:

Bbugumu okumala eddakiika 10

Kola okupima okw’otoma

Kakasa nti ensibuko y’ekitangaala ekwatagana

Okukebera buli lunaku:

Okutwala sampuli buli luvannyuma lwa ssaawa 2 okukakasa obutebenkevu bw’okukebera

Bulijjo oyoza ppini eziteeka carrier positioning

Enzirukanya ya pulogulaamu:

Etterekero ly’ebitabo ery’omutindo ery’okukebera lirina okuteekebwawo ku bikozesebwa ebipya

Bulijjo back up program parameters

6. Ensobi ezitera okubaawo n’engeri gye zikwatamu

Koodi y'ensobi Ennyonnyola y'ensobi Ekigonjoolwa

E101 Ekiseera ky’empuliziganya ya kamera ekiwedde 1. Kebera waya y’okuyunga kamera

2. Ddamu okutandika amaanyi ga kkamera

E205 Obutabeera bulungi mu nsibuko y’ekitangaala 1. Kebera amasannyalaze ga LED drive

2. Kyuusa modulo ya LED eriko obuzibu

E307 Ensobi mu kufuga entambula 1. Kebera servo drive

2. Yoza eggaali y’omukka ekulagirira

E412 Ekiseera ky’okukola ebifaananyi 1. Okulongoosa ensengeka z’okukebera

2. Okulongoosa enkyusa ya pulogulaamu

E503 Okutaataaganyizibwa kw’empuliziganya ya data 1. Kebera omukutu

2. Ddamu okutandika empeereza y’empuliziganya

7. Enkola y’okuddaabiriza

7.1 Okuddaabiriza buli lunaku

Buli lunaku:

Okwoza eddirisa ly’amaaso (kozesa ekintu eky’enjawulo eky’okwoza)

Kebera puleesa y’ensibuko y’empewo (bwe kiba kisoboka) .

Kakasa okusika omuguwa kw’omusipi ogutambuza

Buli wiiki:

Kaliba amaanyi g’ensibuko y’ekitangaala

Okwoza linear guide

Back up enkola parameters

7.2 Okuddaabiriza buli kiseera

Buli mwezi:

Kikyuseemu ppamba omusengejja

Kebera focus ya camera

Siiga ebitundu by’ebyuma

Buli luvannyuma lwa myezi esatu:

Okupima okuzitowa kw’enkola y’amaaso

Kikyuseemu modulo ya LED ekaddiye

Kebera insulation y’enkola y’amasannyalaze

7.3 Okuddaabiriza buli mwaka

Ekolebwa bayinginiya abakola ebintu:

Okupima mu bujjuvu enkola y’amaaso

Okuzuula obutuufu bw’ensengekera y’ebyuma

Okufuga enkola ya firmware okulongoosa

8. Mu bufunze ebirungi eby’ekikugu

Obusobozi bw’okuzuula: Enkola ya kkamera ssatu etegeera okuzuula kwa zero-dead-angle

Obutuufu bw’okuzuula: Enkola y’okwekenneenya sub-pixel

Obulung’amu bw’okuzuula: Enzimba y’okukola mu ngeri ey’okukwatagana (parallel processing architecture) erongoosa okuyita mu nkola

Okukyusakyusa: Enkola ey’amagezi ekwatagana n’enkyukakyuka mu nkola

Scalability: Ewagira okuyungibwa ku yintaneeti n’enkola y’okuzuula 3D

9. Ebiteeso ku nkola y’okukozesa

High-density board: Kirungi okukozesa ne SPI

Flexible board: Ekyetaagisa eky’enjawulo eky’okusitula

Ebyuma ebikozesebwa mu mmotoka: Kirungi okulongoosa omutindo gw’okugezesa

Ebyuma ebikozesebwa mu byuma bikalimagezi: Sipiidi y’okugezesa esobola okulongoosebwa