SAKI smt 3d x-ray bf-3axim200

SAKI X-RAY BF-3AXiM200 Zambiri Zaukadaulo

1. Chidule cha mankhwala ndi Ubwino Wapakati

Kuyika Kwazinthu

SAKI BF-3AXiM200 ndi njira yowunikira yokha ya 3D X-ray yopangidwa ndi SAKI waku Japan, makamaka:

Kupaka kwapamwamba kwambiri (monga FC-BGA, SiP)

Zamagetsi zamagalimoto (module ya ADAS, module yamagetsi)

Makampani ankhondo ndi zakuthambo (PCB yodalirika kwambiri)

Zisanu zabwino zabwino

Kusanthula kwa CT kolumikizana ndi ma axis atatu: X/Y/Z axis synchronous movement kuti mukwaniritse kujambula kwenikweni kwa 3D

Nano focus X-ray chubu: 0.3μm kusamvana (kutsogola kwa mafakitale)

Kusanthula zolakwika za AI: Kuphunzira mwakuya kumangoyika mitundu 30+ ya zolakwika zowotcherera

Kujambula kwapawiri kwamphamvu: Kutha kusiyanitsa mitundu yosiyanasiyana ya solder monga Sn/Pb/Ag

Chitetezo chanzeru: Kutayikira kwa radiation <1μSv/h (kutsika kwambiri kuposa muyezo wadziko)

2. Mafotokozedwe aukadaulo ndi kapangidwe kake

Kukonzekera kwa Hardware

Magawo a Subsystem Technical

X-ray gwero 160kV/65W chatsekedwa chubu Tungsten chandamale, moyo ≥ maola 50,000

Detector 2048 × 2048 pixel flat panel 100fps kupeza zamphamvu

Makina opangira ma Linear motor drive Bwerezani malo olondola ± 2μm

Dongosolo lachitetezo 0.5mm chotsogola chofanana ndi Door interlock + inshuwaransi yoyimitsa mwadzidzidzi kawiri

Zizindikiro zazikulu za ntchito

Zizindikiro za Parameters

Kukula kwakukulu kwa bolodi 610 × 508mm

Chilema chocheperako 0.5μm (waya yamkuwa yotseguka)

3D kumanganso kulondola ± 5μm@50mm FOV

Liwiro loyendera masekondi 15/kagawo (200μm wosanjikiza makulidwe)

3. Kutha kuzindikira ndi ntchito zamapulogalamu

Zinthu zozindikira

Zowonongeka za soldering:

BGA / CSP: voids, soldering ozizira, mlatho

Kudzera m'bowo soldering: kudzaza malata osakwanira, zotsatira zowotcha

Zowonongeka kwa Assembly:

Kusintha kwazinthu, kusowa, cholakwika cha polarity

VisionX3D ntchito mapulogalamu

Njira yodziwira mwanzeru:

Kukonzekera kwa magawo odzipangira okha (amathandizira kupendekeka)

Gawo la 3D virtual (zowonera pa ngodya iliyonse)

Kusanthula deta:

Ziwerengero zopanda pake (zogwirizana ndi IPC-7095 muyezo)

Pangani lipoti la ORT (kuphatikiza mtundu wa 3D)

4. Kuyika zofunikira ndi ndondomeko zoyendetsera ntchito

Kukonzekera kwa malo

Zofunikira za polojekiti

Pansi katundu wonyamula ≥1500kg/m²

Kutentha kozungulira 20 ± 3 ℃ (kutentha kosasintha)

Chinyezi cha 30-60% RH

Mafotokozedwe amagetsi 220V ± 5% / 50Hz (kukhazikika kodziyimira pawokha)

Malo ogwiritsira ntchito chitetezo

Kutsata mphamvu:

Yambitsani choziziritsa madzi choyamba → kenako yambani makina a X-ray → pomaliza yambitsani pulogalamuyo

Kuyika kwachitsanzo:

Gwiritsani ntchito chonyamulira cha ceramic (peŵani kujambula kosokoneza zitsulo)

Mphepete ya bolodi ndi ≥50mm kuchokera kumutu waukulu

5. Kuzindikira zolakwa zofala ndi chithandizo

Kuwonongeka kwa Hardware

Code Phenomenon Solution

XE101 X-ray chubu kutenthedwa Onani kayendedwe ka madzi kuzirala dongosolo (kufunika ≥2L/mphindi)

ME205 Z-axis servo abnormality Yambitsaninso dalaivala → Onani ukhondo wa sikelo ya grating

DE308 Palibe chizindikiro chochokera ku chojambulira Chojaninso mawonekedwe a Camera Link

Kulakwitsa kwa mapulogalamu

Khodi Chifukwa Chotheka Kuthetsa

3DERR07 Kumanganso algorithm kwalephera Chepetsani makulidwe agawo (ndikulimbikitsidwa ≥100μm)

Mtundu wa AICONF02 AI wotsegulira nthawi yomaliza Sinthani dalaivala wa CUDA kuti musinthe 11.4+

DBFULL11 Database yadzaza Yeretsani mbiri yakale kapena onjezerani zosungira

Kuthana ndi vuto la kujambula

Chithunzi chosawoneka bwino:

Chongani X-ray chubu focus mode (point/line mode switch)

Chotsani zenera lachitetezo cha chowunikira

Zosokoneza:

Konzani malo amdima/wowala bwino

Sinthani KV/μA parameter kuphatikiza

6. Kalozera wosamalira

Kukonza nthawi ndi nthawi

Kukonza nthawi yokhazikika Njira yokhazikika

Kuchotsa fumbi latsiku ndi tsiku mu kanyumba Gwiritsani ntchito anti-static vacuum cleaner

Magulu Opaka Mafuta Pamlungu ndi Masabata Ikani mafuta a KLUBER

Kuwunika kwachitetezo cha radiation pamwezi Gwiritsani ntchito dosimeter ya 6150AD

Kotala la X-ray chubu calibration Gwiritsani ntchito ma calibration a SAKI okhazikika

Consumable m'malo

Mbali Zosintha Zozungulira

X-ray chubu ≥30,000 maola Ayenera kusinthidwa ndi wopanga choyambirira

Kanema wodzitchinjiriza wa miyezi 12 Kanema wowongolera ayenera kugwiritsidwa ntchito

Madzi ozizira miyezi 6 Madzi oyeretsedwa amafunikira

7. Milandu yodziwika bwino yogwiritsira ntchito

Mlandu 1: Kuzindikira socket ya seva ya CPU

Zovuta:

LGA3647 socket yobisika yolumikizana ndi solder

Kufunika kwa void rate <15% (malinga ndi IPC-7095C)

Yankho:

Gwiritsani ntchito masinthidwe a 60 °

Muyezo wa 3D wa voliyumu iliyonse ya mpira wa solder

Mlandu 2: Galimoto yamagetsi IGBT module

Zofunikira zapadera:

Dziwani kuti Al wire bonding status

Kusiyanitsa SnAgCu ndi PbSn solder

Njira yoyendetsera:

Yambitsani kusanthula kwapawiri kwamphamvu (80kV/130kV switching)

Customized AI classification model

Chidule chaukadaulo

BF-3AXiM200 imatanthauziranso miyezo yamakampani kudzera m'njira zitatu zazikuluzikulu zaukadaulo:

Kujambula kwatsopano: Nano focus + photon counting detector kuti mukwaniritse kuzindikira kwa submicron level

Kusanthula kwanzeru: 3D defect automatic classification system yotengera kuphunzira mozama

Kapangidwe kachitetezo: Kuteteza kangapo kumatsimikizira kuti palibe chiwopsezo cha radiation kwa ogwiritsa ntchito