SAKI smt 3d ekyuma ekikuba ebifaananyi bf-3axim200

SAKI X-RAY BF-3AXiM200 Ebikwata ku by'ekikugu mu bujjuvu

1. Okulambika kw’ebintu n’ebirungi ebikulu

Okuteeka Ebintu mu kifo

SAKI BF-3AXiM200 nkola ya mutindo gwa waggulu ey’okukebera otomatiki mu ngeri ya 3D X-ray eyakolebwa kkampuni ya SAKI eya Japan, okusinga ku:

Okupakinga okw’amaanyi (nga FC-BGA, SiP) .

Ebyuma ebikozesebwa mu mmotoka (ADAS module, power module) .

Amakolero g’amagye n’eby’omu bwengula (high reliability PCB) .

Ebirungi bitaano ebikulu

Three-axis linkage CT scanning: X/Y/Z axis synchronous movement okutuuka ku bifaananyi ebituufu ebya 3D

Nano focus X-ray tube: 0.3μm okusalawo (okukulembera amakolero)

AI defect analysis: Deep learning algorithm egabanya mu ngeri ey’otoma ebika 30+ eby’obulema mu welding

Dual energy spectrum imaging: Esobola okwawula ebirungo bya solder eby’enjawulo nga Sn/Pb/Ag

Obukuumi obw’amagezi obw’obukuumi: Okukulukuta kw’obusannyalazo <1μSv/h (wansi nnyo okusinga omutindo gw’eggwanga)

2. Ebikwata ku by’ekikugu n’ensengeka y’enkola

Ensengeka ya Hardware

Subsystem Ebipimo by’ebyekikugu Ebifaananyi

Ensibuko ya X-ray 160kV/65W closed tube Tungsten target, obulamu ≥ essaawa 50,000

Detector 2048×2048 pixel flat panel 100fps okufunibwa okukyukakyuka

Enkola y’ebyuma Linear motor drive Ddamu obutuufu bw’okuteeka mu kifo ±2μm

Enkola y'obukuumi 0.5mm lead equivalent Door interlock + emergency stop yinsuwa ya mirundi ebiri

Ebikulu ebiraga enkola y’emirimu

Ebiraga Parameters

Sayizi y’olubaawo lw’okukebera olusinga obunene 610×508mm

Ekikyamu ekitono ekizuulibwa 0.5μm (ekikomo waya open circuit) .

Obutuufu bw’okuzimba obuggya mu 3D ±5μm@50mm FOV

Sipiidi eya bulijjo ey’okukebera 15 seconds/slice (200μm layer obuwanvu)

3. Obusobozi bw’okuzuula n’emirimu gya pulogulaamu

Ebintu ebizuula

Ebikyamu mu kusoda:

BGA/CSP: ebifo ebitali bimu, okusoda mu nnyonta, okuzimba omutala

Okuyita mu kinnya soldering: okujjuza ebbaati okutamala, wicking effect

Ebikyamu mu kukuŋŋaanya:

Okusengulwa kw’ekitundu, okubula, ensobi ya polarity

Emirimu gya pulogulaamu ya VisionX3D

Enkola y’okuzuula mu ngeri ey’amagezi:

Enteekateeka ya slice mu ngeri ey’otoma (ewagira okusika okulengejja) .

3D virtual sectioning (okutunuulira mu nkoona yonna) .

Okwekenenya ebikwata ku bantu:

Ebibalo by’emiwendo egy’obutaliimu (ebituukana n’omutindo gwa IPC-7095)

Okukola lipoota ya ORT mu ngeri ey’otoma (nga mw’otwalidde n’ekyokulabirako kya 3D)

4. Ebyetaago by’okussaako n’ebikwata ku nkola y’emirimu

Okuteekateeka ekifo

Ebyetaago bya pulojekiti

Okusitula omugugu ku ttaka ≥1500kg/m2

Ebbugumu ly’ekifo 20±3°C (ebbugumu eritakyukakyuka) .

Obunnyogovu buba 30-60% RH

Ebikwata ku masannyalaze 220V±5%/50Hz (okussa ku ttaka okwetongodde)

Ebifo eby’okuddukanya emirimu mu by’okwerinda

Omutendera gw’okussaako amasannyalaze:

Sooka otandike ekyuma ekinyogoza amazzi → olwo otandike enkola ya X-ray → ku nkomerero tandika pulogulaamu

Okuteeka sampuli:

Kozesa ekitwala seramiki (wewale okukuba ebifaananyi ebitaataaganyizibwa ebyuma) .

Empenda y’olubaawo eri ≥50mm okuva ku bulkhead

5. Okuzuula ensobi eza bulijjo n’okuzijjanjaba

Ensobi mu Hardware

Code Phenomenon Ekigonjoola

XE101 X-ray tube overheating Kebera okutambula kw’enkola y’okunyogoza amazzi (yetaaga ≥2L/min)

ME205 Z-axis servo abnormality Ddamu okutandika ddereeva → Kebera obuyonjo bwa minzaani ya grating

DE308 Tewali siginiini okuva mu detector Ddamu ssaako enkolagana ya Camera Link

Ensobi mu pulogulaamu

Koodi Ekiyinza okuvaako Ekigonjoolwa

3DERR07 Enkola y’okuddamu okuzimba eremereddwa Okukendeeza ku buwanvu bw’ekitundu (ekisemba ≥100μm) .

AICONF02 AI model loading timeout Okulongoosa ddereeva wa CUDA ku nkyusa 11.4+

DBFULL11 Database ejjudde Okwoza data ey'ebyafaayo oba okugaziya okutereka

Enkwata y’ekizibu ky’okukuba ebifaananyi mu ngeri eya bulijjo

Ekifaananyi ekitali kituufu:

Kebera enkola ya X-ray tube focus mode (point/line mode switch) .

Okwoza eddirisa ly’obukuumi bwa detector

Okuyingirira ebintu eby’edda:

Kola okutereeza ennimiro enzikivu/ennimiro eyakaayakana

Teekateeka omugatte gwa KV/μA parameter

6. Ekitabo ekikwata ku ndabirira

Okuddaabiriza buli luvannyuma lwa kiseera

Ekiseera Ebirimu mu kuddaabiriza Enkola eya bulijjo

Okuggya enfuufu buli lunaku mu kabina Kozesa ekyuma ekiwunyiriza ekiziyiza okutambula

Buli wiiki Siiga ebitundu ebitambula Siiga giriisi ya KLUBER

Buli mwezi Okukebera obukuumi bwa Radiation Kozesa 6150AD dosimeter

Okupima ttanka ya X-ray buli luvannyuma lwa myezi esatu Kozesa ebitundu by’okupima ebya SAKI standard

Okukyusa ebikozesebwa ebikozesebwa

Ebitundu Enzirukanya y’okukyusaamu Ebiwandiiko

X-ray tube ≥30,000 hours Yeetaaga okukyusibwa omukozi eyasooka

Detector protective film emyezi 12 Firimu etambuza amazzi erina okukozesebwa

Amazzi aganyogoza emyezi 6 Amazzi agataliimu ayoni geetaagibwa

7. Emisango egya bulijjo egy’okusaba

Ensonga 1: Okuzuula socket ya server CPU

Okusoomoozebwa:

LGA3647 socket ekikwese solder ekiyungo okuzuula

Okwetaaga omuwendo gw’obutaliimu <15% (okusinziira ku IPC-7095C)

Okugonjoola:

Kozesa mode ya 60° tilt scanning

Okupima kwa 3D kwa buli voliyumu y’omupiira gwa solder

Omusango 2: Module ya IGBT y’emmotoka ey’amasannyalaze

Ebyetaago eby’enjawulo:

Zuula embeera y’okukwatagana kwa waya ya Al

Yawula SnAgCu ku PbSn solder

Enkola y’okussa mu nkola:

Ssobozesa okusika spektrum y’amasoboza abiri (80kV/130kV switching)

Enkola y’okugabanya AI erongooseddwa

Mu bufunze eby’ekikugu

BF-3AXiM200 eddaamu okunnyonnyola omutindo gw’amakolero ng’eyita mu nkulaakulana ssatu enkulu mu tekinologiya:

Obuyiiya mu kukuba ebifaananyi: Nano focus + photon counting detector okutuuka ku kuzuula ku ddaala lya submicron

Okwekenenya okw’amagezi: Enkola y’okugabanya obulema mu ngeri ey’otoma mu ngeri ya 3D eyesigamiziddwa ku kuyiga okw’amaanyi

Enteekateeka y’obukuumi: Obukuumi obuwera bukakasa nti tewali bulabe bwa masanyalaze eri abaddukanya emirimu