I-SAKI X-RAY BF-3AXiM200 Iinkcukacha ezigcweleyo zobuGcisa
1. Isishwankathelo seMveliso kunye nezinto eziluncedo ezingundoqo
Ukubekwa kweMveliso
I-SAKI BF-3AXiM200 yinkqubo yokuhlola ezenzekelayo ye-X-ray ye-3D ephuhliswe ngu-SAKI waseJapan, ingakumbi:
Ukupakishwa koxinano oluphezulu (okufana neFC-BGA, iSiP)
Iimoto zombane (imodyuli ye-ADAS, imodyuli yamandla)
Ishishini lomkhosi kunye ne-aerospace (i-PCB ethembekileyo ephezulu)
Iinzuzo ezintlanu eziphambili
Ukuskena kwe-CT ye-axis ezintathu: intshukumo ye-X/Y/Z ye-axis ehambelanayo ukufezekisa umfanekiso we-3D oyinyani
I-Nano focus X-ray ityhubhu: 0.3μm isisombululo (ishishini elikhokelayo)
Uhlalutyo lwesiphako se-AI: I-algorithm yokufunda enzulu ihlela ngokuzenzekelayo iindidi ezingama-30+ zeziphene ze-welding
Imifanekiso ye-spectrum yamandla amabini: Inokwahlula iingoma ezahlukeneyo ze-solder ezifana ne-Sn/Pb/Ag
Ukhuseleko olukrelekrele lokhuseleko: Ukuvuza kwemitha <1μSv/h (esezantsi kakhulu kunomgangatho wesizwe)
2. Iinkcukacha zobugcisa kunye nokwakhiwa kwenkqubo
Ubumbeko lwe-Hardware
Inkqubo engaphantsi kweeparamitha zobuGcisa Iimpawu
X-ray umthombo 160kV/65W ityhubhu evaliweyo Tungsten ekujoliswe, ubomi ≥ 50,000 iiyure
Umtshina 2048×2048 pixel flat panel 100fps ukufunyanwa okuguquguqukayo
I-Mechanical system I-Linear motor drive Phinda ukuchaneka kwendawo ± 2μm
Inkqubo yokukhusela i-0.5mm ehamba phambili elinganayo yokuvala umnyango + i-inshurensi yokuyeka ngokukhawuleza kabini
Iimpawu eziphambili zokusebenza
Izalathi zeParameters
Ubukhulu bebhodi yokuhlola ubukhulu be-610 × 508mm
Ubuncinci isiphene esibonakeleyo yi-0.5μm (i-copper wire open circuit)
3D ukuchaneka ngokutsha ±5μm@50mm FOV
Isantya sokuhlola esiqhelekileyo imizuzwana eyi-15/iqhekeza (200μm umaleko ubukhulu)
3. Ukufunyanwa kwesakhono kunye nemisebenzi yesoftware
Izinto zokubona
Iziphene zokusoda:
I-BGA / CSP: i-voids, i-soldering ebandayo, i-bridging
Nge-soldering ye-hole: ukuzaliswa kwe-tin okwaneleyo, i-wicking effect
Iziphene zeNdibano:
Ukususwa kwelungu, ukungabikho, impazamo yepolarity
Imisebenzi yesoftware yeVisionX3D
Imowudi yokuqonda ekrelekrele:
Ukucwangcisa isilayi esizenzekelayo (ixhasa ukutshekisha ukuskena)
Ukwahlulahlula ngokwenyani kwe3D (uqwalaselo kuyo nayiphi na iengile)
Uhlalutyo lwedatha:
Amanani-manani omlinganiselo ongenanto (ihambelana ne-IPC-7095 esemgangathweni)
Veza ingxelo yeORT ngokuzenzekelayo (kuquka imodeli ye-3D)
4. Iimfuno zofakelo kunye neenkcukacha zokusebenza
Ukulungiswa kwendawo
Iimfuno zeprojekthi
Ukuthwala umthwalo ophantsi ≥1500kg/m²
Ubushushu be-Ambient 20±3℃ (ubushushu obuhlala buhleli)
Uluhlu lokufuma 30-60% RH
Iinkcukacha zobonelelo lwamandla 220V±5%/50Hz (isiseko esizimeleyo)
Amanqaku okusebenza ngokhuseleko
Ulandelelwano lwamandla:
Qala isipholile samanzi kuqala → emva koko uqalise inkqubo ye-X-reyi → ekugqibeleni qalisa isoftwe
Ukubekwa kwesampuli:
Sebenzisa isithwali se-ceramic (ukuphepha ukuphazanyiswa kwemifanekiso yesinyithi)
Umphetho webhodi ngu-≥50mm ukusuka kwi-bulkhead
5. Ukuxilongwa kwempazamo eqhelekileyo kunye nonyango
Impazamo yeHardware
Code Phenomenon Solution
XE101 X-reyi ityhubhu overheating Jonga ukuhamba kwenkqubo yokupholisa amanzi (imfuno ≥2L/min)
ME205 Z-axis servo abnormality Qalisa kwakhona umqhubi → Jonga ukucoceka kwesikali sokulinganisa
DE308 Akukho mqondiso ovela kwi-detector Phinda ufake i-interface ye-Camera Link
Impazamo yesoftware
Ikhowudi Unobangela Isisombululo
3DERR07 Ulwakhiwo ngokutsha aluphumelelanga Nciphisa ukutyeba kwesilayi (kuyacetyiswa ≥100μm)
Imodeli ye-AICONF02 AI yokulayisha ixesha lokuphuma Hlaziya umqhubi we-CUDA kwinguqulo 11.4+
I-DBFULL11 Database igcwele Coca idatha yembali okanye wandise ukugcinwa
Ukuphathwa kwengxaki yomfanekiso oqhelekileyo
Umfanekiso mfiliba:
Jonga imowudi yetyhubhu yeX-reyi (yenqaku/imowudi yomgca
Coca ifestile yokukhusela i-detector
Uphazamiseko lwe-Artifact:
Yenza intsimi emnyama/ulungiso oluqaqambileyo
Lungisa i-KV/μA indibaniselwano yepharamitha
6. Isikhokelo sogcino
Ukugcinwa kwamaxesha ngamaxesha
Ixesha lokugcinwa komxholo Indlela esemgangathweni
Ukususwa kothuli lwemihla ngemihla kwikhabhinethi Sebenzisa isicoci se-anti-static vacuum
Ngeveki Lubricate iindawo ezihambayo Faka igrisi ye-KLUBER
Ukuhlolwa kokhuseleko lokusasazeka kweNyanga Sebenzisa i-dosimeter ye-6150AD
Ngekota Ulungelelwaniso lwetyhubhu yeX-reyi Sebenzisa iindawo zokulinganisa ezisemgangathweni ze-SAKI
Utshintsho olusebenzisekayo
Amanqaku umjikelo wokuTshintshwa kwamacandelo
X-ray ityhubhu ≥30,000 iiyure Kufuneka ukutshintshwa umenzi wokuqala
Ifilimu ekhuselayo ye-detector Iinyanga ezili-12 Ifilimu eqhubayo kufuneka isetyenziswe
Amanzi okupholisa iinyanga ezi-6 Amanzi adityanisiweyo ayafuneka
7. Iimeko zesicelo eziqhelekileyo
Imeko 1: Ukubona isokhethi ye-CPU yeseva
Imingeni:
I-LGA3647 socket efihliweyo yokubona i-solder edibeneyo
Imfuneko yomlinganiselo ongenanto <15% (ngokwe-IPC-7095C)
Isisombululo:
Sebenzisa i-60° imowudi yethambeka yokuskena
Umlinganiselo we-3D womthamo webhola ye-solder nganye
Ityala 2: Imodyuli ye-IGBT yesithuthi sombane
Iimfuno ezizodwa:
Khangela Al wire bonding isimo
Ukwahlula i-SnAgCu kwi-PbSn solder
Indlela yokuphumeza:
Yenza ukuskena kwe-spectrum yamandla amabini (80kV/130kV switching)
Imodeli yohlelo lwe-AI olulungiselelweyo
Isishwankathelo sobugcisa
I-BF-3AXiM200 ichaza kwakhona imigangatho yoshishino ngeempumelelo ezintathu eziphambili zobuchwepheshe:
I-imaging innovation: I-Nano focus + photon counting detector ukufezekisa ukufunyanwa kwenqanaba le-submicron
Uhlalutyo lobukrelekrele: Isiphene se-3D inkqubo yokuhlela ngokuzenzekelayo esekwe kufundo olunzulu
Uyilo loKhuseleko: Ukhuseleko oluninzi luqinisekisa umngcipheko wokusasazeka kwemitha kubaqhubi