SAKI BF-10D SMT 2D AOI makina

SAKI 2D AOI BF-10D Tsatanetsatane Waukadaulo Wathunthu

1. Mawonekedwe a Zamalonda ndi Kuyika Msika

Mbiri Yakale

SAKI BF-10D ndi m'badwo watsopano wa zida za 2D automatic Optical inspection (AOI) zoyambitsidwa ndi SAKI Co., Ltd. ya ku Japan, zopangidwira kuwongolera kolondola kwambiri kwa PCB. Poyerekeza ndi m'badwo wam'mbuyo BF-Planet-XII, BF-10D yasintha kwambiri pakuzindikira liwiro, luntha la algorithm ndi kukhazikika kwadongosolo.

Kuyika kwa msika

Mafakitale omwe akutsata: zida zamagetsi zogula kwambiri (monga ma boardboard a smartphone), zamagetsi zamagetsi (ma module a ADAS), magawo onyamula a semiconductor

Ubwino wampikisano:

Kuzindikira kotsogola kwamakampani ± 10μm

Ukadaulo wapadera wa "dual-track synchronous discovery" umakulitsa kupanga ndi 30%

Imathandizira dongosolo la AI lodziphunzira nokha

2. Ukadaulo wapakatikati ndi mawonekedwe a hardware

Optical system

Mfundo Zazigawo Zaukadaulo

Makina ojambulira 12MP shutter yapadziko lonse CMOS Imathandizira 6μm/pixel resolution

Njira yowunikira 8-njira yosinthika RGBW LED Wavelength osiyanasiyana 380-850nm

Kuwala makulitsidwe Magetsi mosalekeza makulitsidwe mandala 0.5X-5X stepless makulitsidwe

Zimango dongosolo

nsanja yoyenda:

Liniya galimoto galimoto, repeatable malo olondola ± 3μm

Kuthamanga kwakukulu kwa sikani 1.2m/s

Kukula kwa gawo lapansi:

Standard mtundu: 510 × 460mm (expandable kuti 610 × 610mm)

Makulidwe osiyanasiyana: 0.2-6mm

Magawo apakati

Zizindikiro za Parameters

Kukula kochepa kozindikirika 10μm

Kuthamanga kwa 0.03 masekondi / malo oyesera (chinthu chosavuta)

Alamu yabodza <0.5% (yoyesedwa ndi IPC standard)

Kuyankhulana kwa 10G Efaneti + SECS/GEM

3. Mapulogalamu a mapulogalamu ndi luso lozindikira

Pulogalamu ya VisionPro X

Njira yozindikirira:

Kuzindikira phala la solder (SPI mode)

Kuzindikira pambuyo pokwera (Post-Mount)

Kuzindikira pambuyo pobwezeretsa (Post-Reflow)

Algorithm yanzeru:

Gulu lachilema chozama (chimathandizira mitundu 100+ ya zolakwika)

Tekinoloje ya chipukuta misozi ya 3D yofananira

Zinthu zodziwika bwino

Njira siteji Chodziŵika chilema mtundu

Kusindikiza kwa Solder Paste Kuchepa kwa malata, mlatho, kukoka nsonga, kuchotsera

Kuyika kwa zigawo Zosowa, mbali zolakwika, reverse polarity, tombstone

Reflow soldering Cold soldering, malata mikanda, tombstone zotsatira, solder mipira

4. Kuyika zida ndi zofunikira zachilengedwe

Kukonzekera kwa malo

Zofunikira za Pulojekiti

Kutsika pansi ≤0.02mm/m²

Kutentha kwa chilengedwe 23 ± 2 ℃ (msonkhano wotentha nthawi zonse)

Kuwongolera chinyezi 45-65% RH

Ukhondo Class 10000 kapena pansipa

Zofunikira zamagetsi

Mphamvu yamagetsi: 200V AC ± 10%, 50/60Hz, malo amodzi (kukana kwapansi <4Ω)

Gwero la mpweya: 0.5MPa mpweya wabwino wouma (mame pansipa -20 ℃)

5. Njira zoyendetsera ntchito ndi zodzitetezera

Ndondomeko yamagetsi

Yatsani mphamvu yayikulu → dikirani kuti pulogalamuyo idziwone nokha kuti ithe (pafupifupi masekondi 90)

Yambitsani pulogalamu ya VisionPro X → tsegulani pulogalamu yofananira

Pangani ma calibration tsiku ndi tsiku (mbale yoyezera yokhazikika ikufunika)

Njira zazikulu zodzitetezera

Kukonza kwa kuwala:

Gwiritsani ntchito ndodo yaukadaulo yoyeretsa kuti muyeretse mandala sabata iliyonse

Sinthani fyuluta ya UV maola 500 aliwonse

Dongosolo loyenda:

Osakankhira siteji ya XY pamanja (itha kuwononga encoder ya mzere)

Onjezani mafuta mwezi uliwonse (gwiritsani ntchito mafuta apadera a SAKI)

6. Zizindikiro ndi njira zothetsera zolakwika

Zolakwika za Hardware

Code Phenomenon Solution

E1101 Kulumikizana kwa kamera kutha Onani chingwe cha Camera Link → yambitsaninso khadi yopezera zithunzi

E2105 Z-axis servo alamu Yang'anani njanji yazinthu zakunja → yambitsaninso servo drive

E3208 Kutentha kwa gwero la kuwala ndikokwera kwambiri. Yeretsani chokupizira chozizira → chepetsani kuyatsa

Kulakwitsa kwa mapulogalamu

Code Phenomenon Solution

Deta ya SW404 Kuzindikira kusefukira. Wonjezerani kukumbukira kwadongosolo → konzani magawo ozindikira

Kutsegula kwachitsanzo cha SW507 AI kwalephera. Lowetsaninso fayilo yachitsanzo → sinthani dalaivala wa GPU

7. Kukonza ndi kukonza

Kukonza nthawi ndi nthawi

Zinthu zosamalira nthawi Njira yokhazikika

Daily Track kuyeretsa nsalu zopanda fumbi + IPA kupukuta

Weekly Optical calibration Gwiritsani ntchito mbale yodziwika bwino ya NIST

Monthly Motion dongosolo kondomu mafuta jakisoni kuchuluka 0.3ml/njanji

Quarterly Light source attenuation kuzindikira Photometer imayesa kuchuluka kwa kuchepetsedwa kwa kuwala

8. Milandu yodziwika bwino yamakampani

Mlandu 1: Kuzindikira kwa boardboard ya Smart phone

Zofuna zamakasitomala:

Dziwani zolakwika za mpira wa solder wa 0.3mm BGA

Single board inspection time <15 seconds

Yankho:

Yambitsani mawonekedwe a 5X Optical zoom + kuyatsa kwa mphete

Gwiritsani ntchito AI kuti muchotse zolakwika za pseudo (monga zotsalira za flux)

Mlandu wa 2: Kuyendera ECU yamagalimoto

Zofunikira zapadera:

Tsatirani mfundo zodalirika za AEC-Q100

100% traceability wa zolemba zoyendera

Ndondomeko yokonzekera:

Onjezani kujambula kwa infrared thermal kuti muthandizire kuzindikira zolumikizira zozizira

Kuphatikiza kwakuya ndi dongosolo la MES