Ekyuma kya SAKI BF-10D SMT 2D AOI

SAKI 2D AOI BF-10D Ebikwata ku by'ekikugu mu bujjuvu

1. Okulaba ebintu n’okuteeka akatale mu kifo

Ebintu Ebikwata ku Bikozesebwa

SAKI BF-10D ye mulembe omupya ogw’ebyuma ebikebera amaaso mu ngeri ya 2D automatic optical inspection (AOI) ebyatongozebwa kkampuni ya SAKI Co., Ltd. eya Japan, ebikoleddwa okulondoola omutindo gw’okukola PCB mu ngeri entuufu. Bw’ogeraageranya n’omulembe ogwasooka ogwa BF-Planet-XII, BF-10D erongooseddwa nnyo mu sipiidi y’okuzuula, amagezi ga algorithm n’okutebenkera kw’enkola.

Ensengeka y’akatale

Amakolero agagendereddwamu: ebyuma ebikozesebwa eby’omulembe (nga motherboards za ssimu ez’amaanyi), ebyuma ebikozesebwa mu mmotoka (ADAS modules), ebikozesebwa mu kupakinga semikondokita

Enkizo mu kuvuganya:

Okukulembera amakolero ±10μm okuzuula obutuufu

Tekinologiya ow'enjawulo "dual-track synchronous detection" ayongera ku busobozi bw'okufulumya ebitundu 30%

Awagira enkola y’okugabanya obulema mu kweyiga kwa AI

2. Tekinologiya omukulu n’ebiragiro ebikwata ku byuma

Enkola y’amaaso

Ebitundu Ebikwata ku bitundu Ebikwata ku by’ekikugu

Enkola y’okukuba ebifaananyi 12MP global shutter CMOS Ewagira 6μm/pixel okusalawo

Enkola y’okutaasa 8-way programmable RGBW LED Wavelength range 380-850nm

Okuzimba amaaso (optical zoom) Lenzi y’amasannyalaze egenda mu maaso 0.5X-5X zoom etaliiko mitendera

Enkola y’ebyuma

Omukutu gw’okutambula:

Linear motor drive, obutuufu bw’okuteeka mu kifo ekiddibwamu ±3μm

Sipiidi esinga obunene ey’okusika 1.2m/s

Enkula ya substrate:

Ekika kya mutindo: 510×460mm (kigaziwa okutuuka ku 610×610mm)

Obugumu: 0.2-6mm

Ebipimo ebikulu (core parameters).

Ebiraga Parameters

Sayizi y’okuzuula esinga obutono 10μm

Sipiidi y’okuzuula 0.03 sekondi/ekifo eky’okugezesa (ekintu eky’angu)

Omuwendo gwa alamu ey’obulimba <0.5% (gukebereddwa okusinziira ku mutindo gwa IPC)

Enkola y’empuliziganya 10G Ethernet + SECS/GEM

3. Enkola ya software n’obusobozi bw’okuzuula

Omukutu gwa pulogulaamu ya VisionPro X

Enkola y’okuzuula:

Okuzuula ekizigo kya solder (SPI mode) .

Okuzuula oluvannyuma lw’okussaako (Post-Mount) .

Okuzuula oluvannyuma lw’okuddamu okukulukuta (Post-Reflow) .

Enkola ey’amagezi:

Okugabanya ebikyamu mu kuyiga okw’obuziba (kuwagira ebika by’obulema 100+)

Tekinologiya w’okuliyirira okukuba ebifaananyi mu ngeri ya 3D

Ebintu ebya bulijjo eby’okuzuula

Omutendera gw’enkola Ekika ky’ekikyamu ekizuulibwa

Okukuba ebitabo mu solder paste Less tin, bridge, pull tip, offset

Component mounting Ebitundu ebibulamu, ebitundu ebikyamu, reverse polarity, ejjinja ly’entaana

Reflow soldering Okusoda mu nnyonta, obululu bwa bbaati, effect y’amayinja g’entaana, emipiira gya solder

4. Okuteeka ebyuma n’ebyetaago by’obutonde

Okuteekateeka ekifo

Ebyetaago bya Pulojekiti

Obupapajjo bw’ettaka ≤0.02mm/m2

Ebbugumu ly’obutonde 23±2°C (omusomo gw’ebbugumu buli kiseera)

Okufuga obunnyogovu 45-65% RH

Obuyonjo Class 10000 oba wansi

Ebyetaago by’amasannyalaze

Amasannyalaze: 200V AC±10%, 50/60Hz, grounding emu (okuziyiza okusimba ku ttaka <4Ω)

Ensibuko y’empewo: 0.5MPa empewo enkalu ennyonjo (ekifo ky’omusulo wansi wa -20°C)

5. Enkola z’emirimu eza mutindo n’okwegendereza

Enkola y’okussaako amasannyalaze

Ggyako amaanyi amakulu → linda okwekebera enkola okuggwa (sekonda nga 90)

Tandika pulogulaamu ya VisionPro X → tikka pulogulaamu y’ebintu ekwatagana

Kola okupima buli lunaku (standard calibration plate yeetaagibwa) .

Ebikulu eby’okwegendereza

Okuddaabiriza amaaso:

Kozesa omuggo ogw’ekikugu ogw’okwoza amaaso okuyonja lenzi buli wiiki

Kikyuseemu UV filter buli luvannyuma lwa ssaawa 500

Enkola y’okutambula:

Tosika siteegi ya XY mu ngalo (eyinza okwonoona enkoda ya layini) .

Buli mwezi oteekamu giriisi (kozesa eddagala ery’enjawulo erya SAKI)

6. Koodi z’ensobi eza bulijjo n’okugonjoola ebizibu

Ensobi mu Hardware

Code Phenomenon Ekigonjoola

E1101 Ekiseera ky’empuliziganya ya kamera kiwedde Kebera waya ya Camera Link → ddamu okutandika kaadi y’okufunira ebifaananyi

E2105 Z-axis servo alarm Kebera eggaali y’omukka oba temuli kintu kigwira → zzaawo servo drive

E3208 Ebbugumu ly’ensibuko y’ekitangaala liri waggulu nnyo. Okwoza ffaani y’okunyogoza → kendeeza ku maanyi g’ettaala

Ensobi mu pulogulaamu

Code Phenomenon Ekigonjoola

SW404 Okuzuula data okujjula. Gaziya enkola virtual memory → okulongoosa okugabanya ekitundu eky'okuzuula

Okutikka model ya SW507 AI kulemereddwa. Ddamu okuyingiza fayiro ya model → zza obuggya ddereeva wa GPU

7. Ebikwata ku ndabirira n’okuddaabiriza

Okuddaabiriza buli luvannyuma lwa kiseera

Ekiseera Ebintu eby’okuddaabiriza Enkola eya bulijjo

Buli lunaku Track cleaning Olugoye olutaliimu nfuufu + IPA okusiimuula

Buli wiiki Okupima okw’amaaso Kozesa NIST traceable standard plate

Buli mwezi Okusiiga enkola ya Motion Omuwendo gw’empiso ya giriisi 0.3ml/rail

Quarterly Light source attenuation detection Photometer egera omutindo gw’okukendeeza ekitangaala

8. Emisango egya bulijjo egy’okusaba mu makolero

Omusango 1: Okuzuula motherboard y’essimu entegefu

Ebyetaago bya bakasitoma:

Zuula obulema mu mupiira gwa solder ogwa 0.3mm pitch BGA

Obudde bw’okukebera bboodi emu

Okugonjoola:

Ssobozesa 5X optical zoom + enkola y'okutaasa empeta

Kozesa AI okusengejja obulema obw’obulimba (nga flux residue) .

Omusango 2: Okukebera ECU z’emmotoka

Ebyetaago eby’enjawulo:

Goberera omutindo gw’okwesigamizibwa ogwa AEC-Q100

100% okulondoola ebiwandiiko by’okukebera

Enteekateeka y’okussa mu nkola:

Okwongerako ebifaananyi eby’ebbugumu eby’ekika kya infrared okuyamba mu kuzuula ebiyungo bya solder ebinyogovu

Okukwatagana okw’amaanyi n’enkola ya MES