SAKI smt 3D SPI makina 3Si-LS3EX

SAKI 3Si-LS3EX ndiye makina aposachedwa kwambiri a 3D solder paste inspection system (SPI) omwe adakhazikitsidwa ndi SAKI waku Japan. Imatengera ukadaulo wojambula wamitundu yambiri ndipo idapangidwa kuti ikwaniritse zofunikira pakuwunika kopitilira muyeso monga zida za 01005 ndi 0.3mm phula BGA. Poyerekeza ndi m'badwo wakale wa 3Si-L2, LS3EX yasintha kwambiri liwiro loyendera, kulondola komanso luntha.

Zochitika zofananira ndikugwiritsa ntchito

Zamagetsi zazing'ono: bolodi ya smart watch, TWS headset circuit board

Munda wodalirika kwambiri: gawo lagalimoto la ADAS, chipangizo chachipatala cha PCB

Kupaka kwapamwamba: Kuyika kwa fan-out, 2.5D/3D IC gawo lapansi

2. Mafotokozedwe aukadaulo ndi kasinthidwe ka hardware

Core hardware parameters

Subsystem Technical specifications

Optical system 7-wavelength confocal imaging (405-940nm) Chotsani kusokoneza kwachitsulo.

Muyeso wa Z-axis White light interferometer inathandizira 0.05μm kusamvana

Zoyenda nsanja Maginito kuyimitsidwa galimoto Mathamangitsidwe 2G, repeatability ± 1μm

Kuzindikira osiyanasiyana 510 × 460mm muyezo mtundu Optional 610×510mm lalikulu kukula

Zizindikiro zazikulu za ntchito

Zoyeserera za Parameters Indicators

Kutalika olondola ± 0.5μm 50μm muyezo sitepe

Voliyumu yolondola ± 2% IPC-7527 muyezo

Osachepera kudziwika kukula 30×30μm 01005 chigawo pedi

Kuthamanga kwakukulu kwa sikani 1.8m/s Mawonekedwe osavuta azithunzi

Kuzindikira kuzungulira <8 masekondi / bolodi 300×200mm bolodi

3. Ntchito zazikulu komanso luso laukadaulo

Kusintha kwaukadaulo wozindikira

Ukadaulo wa SmartFocus 3.0

Dyamic focus compensation kuti athetse vuto la muyeso woyambitsidwa ndi PCB warpage

Zosinthika ndikusintha makulidwe a board a 0.1-1.2mm

Injini yolosera za AI solder phala

Fotokozerani mawonekedwe pambuyo pa kugulitsanso (tsanzirani njira yosinthira kutentha)

Dziwani ziwopsezo zomwe zingachitike pakumanga mlatho / zabodza pasadakhale

Mipikisano ndondomeko n'zogwirizana mode

Njira yodziwira mtundu wa njira

Wamba SMT Fast scanning mode

Kuyika mwatsatanetsatane Njira yopambana kwambiri (5μm sitepe)

Njira yolipirira ya infrared ya PCB yamkuwa

Wanzeru mapulogalamu ntchito

Zojambula zenizeni za 3D:

Solder phala 3D chitsanzo chitsanzo

(Chithunzi: Mapu a kutentha kwa solder paste voliyumu)

Zomangamanga zamakasitomala otsekedwa:

Tchati

Kodi

4. Mafotokozedwe ogwiritsira ntchito ndi njira zotetezera

Njira zoyendetsera ntchito

Kutenthetsa musanayambe kuyatsa

Dongosolo la laser liyenera kutenthedwa kwa mphindi 15 (kufikira mphindi 20 pomwe kutentha kuli <25 ℃)

Kuwongolera tsiku ndi tsiku

Gwiritsani ntchito bolodi yowerengetsera ya NIST kuti mutsirize:

nsato

def daily_calibration():

ngati si calibrate_height(muyezo=50μm):

chenjezo ("Z-axis calibration yachilendo")

run_flatness_check()

Zikhazikiko za parameter

Solder phala mtundu Analimbikitsa magawo

Kuphatikiza kwa SAC305 Wavelength: buluu + infuraredi

Kuphatikiza kwa SnPb Wavelength: wobiriwira + wofiira

Conductive zomatira Njira yapadera M7

Zofunikira zazikulu zachitetezo

Chitetezo cha laser:

Ndizoletsedwa kutsegula chivundikiro choteteza pamene zida zikuyenda (malinga ndi IEC 60825-1 Class 1M standard)

Magalasi apadera oteteza laser ayenera kuvala panthawi yokonza

Chitetezo pamagetsi:

Onani kukana kwapansi sabata iliyonse (iyenera kukhala <3Ω)

Pambuyo pa kutha kwamphamvu kwadzidzidzi, ndikofunikira kuyambitsanso pakadutsa mphindi 5

5. Kuzindikira zolakwika ndi njira zothetsera vuto

Zolakwika za Hardware

Khodi yolakwika Kulakwitsa kochitika Kukonza masitepe Zofunikira za chida

E701 Laser mphamvu attenuation 1. Chotsani CHIKWANGWANI cholumikizira

2. Chitani mphamvu yamagetsi Optical mphamvu mita

E808 Platform vibration kuposa muyezo 1. Yang'anani kuthamanga kwa phazi loyandama la mpweya

2. Patulani gwero la kugwedera kozungulira Vibration analyzer

Kulephera kwa mapulogalamu

Uthenga wolakwika Root cause Solution

"AI modelloading analephera" Kusakwanira GPU kanema kukumbukira 1. Sinthani dalaivala

2. Kuchepetsa malo ozindikira

"Mkangano wosunga deta" Mlozera wa Database wawonongeka Pangani lamulo la DB_REBUILD

Njira yothetsera vuto

M'mphepete mwa solder paste:

matlab

% Njira yothetsera:

ngati kulimba> 0.2μm

Sinthani kusakatula = liwiro lapano × 0.8;

Wonjezerani chiwerengero cha zitsanzo;

TSIRIZA

Kusabwerezabwereza kolakwika:

Onani kutentha kwa chilengedwe ndi kusinthasintha kwa chinyezi (kuyenera kukhala <± 1℃/h)

Yang'aniraninso gawo la nsanja (mukufunika <0.01mm/m)

X/Y axis grating scale calibration (imafuna interferometer yodzipereka)

Kuzindikira kwa sipekitiramu ya laser

Zaka ziwiri zilizonse:

Bwezerani mphira wa shockproof pad

Yang'anani kusindikiza kwa mpweya kwa makina onse

7. Kuwunika kwa milandu yogwiritsira ntchito makampani

Mlandu 1: Kupanga zida zazing'ono zamankhwala

Zovuta:

Kuzindikira kwa pedi ya 0.15mm

Pamafunika 100% ziro zolakwika

Yankho:

Yambitsani mawonekedwe apamwamba kwambiri (3μm/pixel)

Khazikitsani gulu lololera mawonekedwe a 3D

Mlandu 2: Module ya radar yamagalimoto

Zofuna Zapadera:

Dziwani zolumikizira za solder

Kwezani deta ku dongosolo la QMS

Ndondomeko yokonzekera:

Gwiritsani ntchito umisiri wopendekeka (osachepera 15°)

Konzani mawonekedwe a data makonda