SAKI smt 3D SPI makina 3Si-MS2

SAKI 3Si-MS2 ndi m'badwo watsopano wa 3D solder paste inspection system (SPI) yomwe idakhazikitsidwa ndi SAKI. Imatengera luso laukadaulo la kuyeza kwamitundu yambiri ndipo lapangidwa kuti lizitha kuyendetsa bwino makina osindikizira a solder phala pakupanga kwamagetsi kolondola kwambiri. Dongosololi limatha kuzindikira kuwunika kwapang'onopang'ono komanso kolondola kwamitundu itatu ya solder paste pamizere yopanga ma SMT, kuteteza bwino kuwonongeka kwa kuwotcherera.

2. Zodziwika bwino zaukadaulo

Project Tsatanetsatane magawo

Tekinoloje yozindikira Multi-spectral 3D imaging + laser triangulation

Kuyeza kulondola kwa Z axis ±0.5μm, XY axis ±3μm

Liwiro la kuyeza Maximum 1200mm/s

Kuyeza kutalika kwa 0-500μm

Chigawo chochepa chodziwikiratu 008004 (0201) gawo

PCB kukula thandizo Maximum 510×510mm (customizable)

Makina opangira magetsi a Multi-wavelength LED kuphatikiza (UV / kuwala kowoneka / IR)

Bwerezani kulondola ≤± 0.3μm

Mawonekedwe a data SECS/GEM, OPC UA, TCP/IP

3. Zapadera

3.1 Tekinoloje ya Multi-spectral fusion

UV + kuwala kowoneka + infrared-band-band imaging system

Itha kudziwa nthawi imodzi kutalika kwa phala la solder, dera, voliyumu ndi mawonekedwe

Dziwani bwino zolakwika zapadera monga makutidwe ndi okosijeni wa solder phala ndi kuipitsidwa

3.2 Njira yozindikira mwanzeru

Kusanthula kothandizidwa ndi AI: kuphunzira basi kwa magawo azinthu

Malipiro amphamvu: kukonza zenizeni zenizeni za PCB warping effects

Muyeso weniweni: neneratu zotsatira za reflow soldering

3.3 Kupanga koyenera

Kuphatikizika kwa njira ziwiri: kutulutsa kwachulukira ndi 40%

Chizindikiritso cha gulu lanzeru: kukonza zokha kwa mapanelo osakhazikika

Kusintha kwa mzere wofulumira: Kusintha kwa pulogalamu <15 masekondi

4. Ntchito zazikulu

4.1 3D kuzindikira ntchito

Muyeso wogawa makulidwe a phala la solder

Kuwerengera kwa voliyumu (cholumikizira chimodzi / chonse)

Kusanthula kozungulira

Kulimbana ndi kuneneratu zoopsa

4.2 2D kudziwika kothandizira

Solder paste position offset

Chidziwitso cha blockage mesh yachitsulo

Kuzindikira kuipitsidwa kwa phala la solder

Kusanthula nsonga yosindikiza

4.3 Kusanthula deta

Real-time SPC process control control

Kusanthula kwazomwe zimayambitsa NG

Zolosera zamayendedwe

Pangani malipoti oyeserera

5. Njira zopewera kugwiritsa ntchito

5.1 Zofuna zachilengedwe

Kutentha: 23 ± 2 ℃ (zabwino kwa chilengedwe chonse kutentha)

Chinyezi: 45-65% RH

Ukhondo: Chipinda choyera cha Class 10000 chikulimbikitsidwa

Kugwedezeka: <0.1G (malo odana ndi kugwedezeka akufunika)

5.2 Mafotokozedwe a ntchito

Njira yoyatsira:

System preheating kwa mphindi 20

Pangani ma calibration (Auto Calibration)

Tsimikizirani kuchuluka kwa muyeso wa mbale yokhazikika

Kuchita tsiku ndi tsiku:

Tsukani zenera la kuwala kwa maola awiri aliwonse

Sungani pulogalamu yodziwira pafupipafupi

Yang'anirani kutentha kwa dongosolo

Chitetezo:

Musatseke mabowo otaya kutentha

Osagwiritsa ntchito zoyeretsera zomwe sizinali zoyambirira

Laser chitetezo Level 2

6. Common troubleshooting

Khodi yolakwika Phenomenon Description Solution

E2011 Spectral sensor abnormality 1. Yambitsaninso gawo la spectral

2. Onani chingwe cholumikizira

E2105 Z-axis poyikira zolakwika 1. Yeretsani sensa ya kutalika

2. Yang'aniraninso mzere wa Z

E2203 Kutentha kumaposa malire 1. Yang'anani dongosolo lozizirira

2. Imitsani kuziziritsa

E2308 Kusungidwa kwa data kwalephera 1. Yang'anani mkhalidwe wa hard disk

2. Wonjezerani malo osungira

E2402 Kusokoneza kulumikizana 1. Yambitsaninso ntchito ya netiweki

2. Onani kugwirizana kwa switch

7. Njira yosamalira

7.1 Kusamalira tsiku ndi tsiku

Kusintha kulikonse:

Yeretsani zenera la kuwala (gwiritsani ntchito nsalu yopanda fumbi + isopropyl mowa)

Yang'anani kuthamanga kwa lamba wa conveyor

Tsimikizirani kuthamanga kwa gwero la mpweya (ngati kuli kotheka)

Sabata iliyonse:

Chitani zonse zowunikira bwino

Bwezerani magawo adongosolo

Yeretsani fyuluta yakuya

7.2 Kusamalira nthawi zonse

Mwezi uliwonse:

Sinthani magwero owunikira a LED okalamba

Onjezani mafuta owongolera

Chongani chingwe kuvala

Kotala:

Yendetsani mozama dongosolo loyezera

Dziwani kukana kwapansi

Kusintha firmware system

7.3 Kusamalira pachaka

Zopangidwa ndi mainjiniya a fakitale oyamba:

Kukonzekera kwathunthu kwa spectral system

Kuzindikira kulondola kwamakina

Kuwongolera magwiridwe antchito adongosolo

8. Ubwino waukadaulo

Kulondola kwambiri: Kuthekera kwa kuyeza kwa micron

Kuzindikira kwa Multi-spectral: Kuwunika kwathunthu kwa solder phala

Kuneneratu kwanzeru: Malingaliro okhathamiritsa a AI

Zogwira mtima komanso zokhazikika: Mapangidwe olimba a Industrial-grade

Kusakanikirana kwa data: Kuphatikiza kwambiri ndi MES/ERP

9. Malingaliro ogwiritsira ntchito

Zamagetsi zotsogola: Ndikofunikira kuti muyike muyeso kukhala 5μm

Zamagetsi zamagalimoto: Yambitsani njira yodziwika bwino

Ma board okwera kwambiri: Wonjezerani ma sampling point

Malo opangira zinthu zambiri: Ndikofunikira kuwongolera ndikutsimikizira maola anayi aliwonse