SAKI BF-3Si-L2 waa nidaamka kormeerka koollada alxanka 3D ee saxda ah (SPI) oo ay bilowday SAKI ee Japan, kaas oo si gaar ah loogu talagalay ilaalinta tayada habka daabacaadda koollada alxanka ee khadadka wax soo saarka SMT. Qalabku wuxuu isticmaalaa tignoolajiyada sawirka 3D ee xagal badan si uu si sax ah u cabbiro cabbirada muhiimka ah sida dhererka, mugga, iyo bedka koollada alxanka si loo hubiyo in tayada daabacaadda ay buuxiso shuruudaha isku-dhafka elektaroonigga ah ee cufnaanta sare leh.
Faa'iidooyinka asaasiga ah:
Saxnimada aadka u saraysa: ± 1μm saxnaanta cabbiraadda dhererka
Ogaanshaha xawaaraha sare: 0.03 sekan/dhibcaha tijaabada (horumarka warshadaha)
Xakamaynta wareegga-xiran ee caqliga leh: waxay taageertaa hagaajinta cabbirka tooska ah iyadoo lala kaashanayo daabacaha
2. Tilmaamaha asaasiga ah iyo xuduudaha farsamada
Habaynta qalabka
Qaybaha Tilmaamaha Tilmaamaha Farsamada
Nidaamka indhaha ee Laser-angle Multi-angle + saxnaanta sawir-qaadista ee CCD 3D-xalinta sare ± 1μm
Isha iftiinka leysarka buluuga ah (405nm) + iftiinka cad ee LED Yaree faragelinta milicsiga
Habka dhaqdhaqaaqa Matoorka toosan ku celi saxnaanta meelaynta ± 3μm
Kala duwanaanshaha ogaanshaha cabbirka ugu badan ee looxa 510×460mm Balaadhin karo ilaa 610×510mm
Tilmaamayaasha waxqabadka muhiimka ah
Tilmaamayaasha Halbeegyada
Cabbirka suufka ogaanshaha ugu yar 0.1 × 0.1mm
Qiyaasta dhererka dhererka 0-200μm (la fidin karo ilaa 500μm)
Xawaaraha ogaanshaha 0.03 sekan/dhibcaha tijaabada (sifada fudud)
Saxnaanta cabbirka Dhererka ±1μm, mugga ± 3%
Interface isgaarsiinta SECS/GEM, TCP/IP, PLC I/O
3. Faa'iidooyinka nidaamka iyo tignoolajiyada cusub
Shan faa'iidooyin oo asaasi ah
Qiyaasta 3D ee runta ah:
Tignoolajiyada cabbiraadda saddex-geesoodka leysarka-xagalka badan ayaa loo isticmaalaa si loo baabi'iyo saamaynta hadhku
Waxa uu ogaan karaa koollada alxanka-quruxda leh (sida suufka 01005)
Falanqaynta caqliga AI:
Si toos ah u aqoonso cilladaha ay ka midka yihiin koollada alxanka, isku xidhka, iyo daasadda aan ku filnayn
Taageer hagaajinta dulqaadka firfircoon (si toos ah u hagaaji heerarka iyadoo loo eegayo cabbirka suufka)
Xakamaynta wareegga xiran:
Jawaab celinta xogta wakhtiga-dhabta ah ee daabacaha (waxay taageertaa noocyada caadiga ah sida DEK iyo MPM)
Si toos ah u hagaaji xuduudaha sida cadaadiska xoqitaanka iyo xawaaraha
Xawaaraha sare iyo saxnaanta sare:
Tignoolajiyada isbar-bar yaaca ee shatiga leh waxay kordhisaa xawaaraha ogaanshaha 30%
0.1μm xal dhidibka Z
Naqshadaynta isticmaale-saaxiibtinimo:
15-inji shaashadda hawlgalka interface
Taageer barnaamijyada khadka tooska ah (ma saameeyaan laxanka wax soo saarka)
4. Tilmaamaha hawlgalka iyo taxaddarrada
Shuruudaha rakibaadda qalabka
Shayga caadiga ah shuruudaha
Heerkulka deegaanka 20± 2℃
Qoyaanka wuxuu u dhexeeyaa 40-60% RH
Go'doominta gariirka baaxadda gariirka <1μm (waxaa lagu talinayaa in la rakibo suufka ka-hortagga gariirka)
Tilmaamaha sahayda korantada 220V± 5%/50Hz (goynta madax banaan <4Ω)
Taxaddar hawl maalmeedka
Habka awood-siinta:
Marka hore ku bilow awooda martida loo yahay → hore u sii kulayl 10 daqiiqo → samee habayn toos ah
Isticmaal block cabirka dhererka caadiga ah si aad u xaqiijiso saxnaanta maalin kasta
Tilmaamaha meelaynta PCB:
Isticmaal xayaysiisyada faakuumka si aad u hagaajiso PCB (si aad uga hortagto dagaalku inuu saameeyo cabbirka)
Masaafada cidhifka guddiga ilaa gidaarka gudaha ee aaladda ≥30mm
Dejinta cabbirka ogaanshaha:
Dooro cabbirro milicsi oo kala duwan iyadoo loo eegayo nooca koollada alxanka (SnPb/SAC305)
Waxaa lagu talinayaa in la suurtogeliyo habka iskaanka aagga-yar ee looxyada cufnaanta sare leh
Taxadiro badbaado:
Si toos ah ha u eegin isha iftiinka laysarka (Heerka ilaalinta laysarka ee 2M)
Hubi shaqada badhanka joogsiga degdega ah toddobaad kasta
5. Khaladaadka caadiga ah iyo cilad-baadhista
Qalabku guul daraystay
Furaha qaladka ifafaale Khalad Xalka
HW101 Laser diyaar uma aha Hubi xidhiidhka korantada laysarka → Dib u billow qalabka
Dhaqdhaqaaqa dhidibka-Z-HW205 ayaa dhaafey xadka Hubi goobta dhumucda PCB-ga
Isgaadhsiinta kamarada HW308 ayaa guuldarraysatay Dib u xidh fiilada isku xidhka kamarada
Maareynta dhibaatada caadiga ah ee ogaanshaha
Xogta cabbirku aad bay isu beddeshaa:
Nadiifi looxa hagaajinta dhalada
Hubi in heerkulka iyo qoyaanka deegaanku ay deggan yihiin iyo in kale
Cidhifka koolada alxanka ee deddejisan:
Hagaaji xagasha dhacdada laysarka (30-45° ayaa lagula talinayaa)
Cusbooneysii cabbirrada diiradda muraayadda
6. Kiisaska codsiga caadiga ah
Kiiska 1: Ogaanshaha Motherboard-ka Smartphone-ka
Caqabadaha:
0.3mm garoonka BGA ee koollada alxanka
U baahan xakamaynta mugga gudaha ± 5%
Xalka:
Daar qaabka iskaanka diiradda yar (dhexroor 5μm)
Deji koox dulqaad firfircoon (aagga dhexe ± 3%, cidhifka ± 5%)
Kiiska 2: Baabuurka ECU
Shuruudaha gaarka ah:
100% hubin buuxda iyo raadinta xogta
Xawaaraha ogaanshaha ≤15 ilbiriqsi/saaxiib
Qorshaha fulinta:
Isticmaal tignoolajiyada iskaanka duulista (ogaanshaha joogtada ah adigoon joogsan)
Xiriirka tooska ah ee nidaamka MES (si toos ah u soo saar warbixinta CPK)