SAKI 3Di-MS3 SMT 3D AOI makina

SAKI 3Di-MS3 ndi m'badwo watsopano wa zida za 3D automatic Optical inspection (AOI), zokonzedwa kuti ziziyendera mwadongosolo kwambiri la PCB Assembly (PCBA). Zipangizozi zimagwiritsa ntchito ukadaulo wojambula wamitundu yambiri + 3D laser scanning, kuphatikiza ma aligorivimu akuzama a AI, kuti azindikire molondola mtundu wa kuwotcherera kwa mapaketi ovuta monga 01005 zida zazing'onoting'ono, BGA, QFN, CSP, ndi zina zambiri, kukwaniritsa zofunikira zamafakitale odalirika kwambiri monga zamagetsi zamagalimoto, zida zam'mlengalenga, zida zamankhwala.

2. Zofunika Kwambiri

1. Optical Detection System

Zofotokozera za Parameters

Detection Technology 3D Laser Triangulation + Multi-angle Color Imaging

Kusanja Kwambiri 16MP (4928×3264 Pixels)

Phukusi Lochepa Lodziwikiratu 008004 (0.25×0.125mm)

Kulondola kwa muyeso wa Z-axis ± 3μm

Kuthamanga Kwambiri ≤0.3 Masekondi / Malo Ozindikira

Light Source System Programmable Multi-angle RGB-IR Hybrid Light Source

2. Magwiridwe Amakina

Zofotokozera za Parameters

Zolemba malire PCB Kukula 610mm×510mm (ngati mukufuna mpaka 800mm)

Kulondola Kwamagawo ±3μm

Motion System Linear Motor Drive + Air Bearing

Kusintha kwa Z-axis 0-60mm (Autofocus)

3. Mapulogalamu anzeru

Kuzindikira algorithm: CNN convolutional neural network + kuzindikira malamulo azikhalidwe

Zinthu zozindikira:

Zowonongeka za solder (zolumikizira zabodza zogulitsira / mabwalo amfupi / malata osakwanira)

Zowonongeka zamagulu (zigawo zomwe zikusowa/zigawo zolakwika / zochotsa / miyala yamanda)

3D morphology muyeso (coplanarity/solder phala voliyumu)

Mawonekedwe a data: thandizirani SECS/GEM, MES docking

Lipoti lotuluka: PDF/Excel/custom format

4. Zofuna zachilengedwe

Zofunikira za Parameters

Kutentha kogwira ntchito 18-26 ° C (lingaliro la kutentha kosasintha)

Chinyezi cha 40-60% RH

Mphamvu zofunikira 220V±5%/50Hz/3kVA

Mpweya woponderezedwa 0.5MPa (woyera ndi wowuma)

Zida kulemera Pafupifupi 1500kg

III. Mafotokozedwe ofunikira ogwiritsira ntchito

1. Mfundo zazikuluzikulu za ntchito yotetezeka

Chitetezo cha laser: Osayang'ana mwachindunji mumtengo wa laser (Class 2M laser)

Chitetezo pamasewera: Kuyesa batani loyimitsa mwadzidzidzi kamodzi pa sabata

Chitetezo chamagetsi chosasunthika: Valani chibangili chotsutsana ndi static mukakhudza PCB

2. Njira yoyendetsera ntchito yokhazikika

Ndondomeko yoyambira:

Yatsani mphamvu yayikulu → Yambitsani kompyuta yamakampani → Yambitsani makina oyenda (pafupifupi masekondi 90)

Chitani ma calibration atsiku ndi tsiku (kuphatikiza: kuwunika kwa kuwala / kutalika kwatsatanetsatane)

Kukonzekera mayeso:

Kuyika kwa PCB kumafuna kugwiritsa ntchito zida zapadera (zololera ± 0.1mm)

Zitsanzo zatsopano ziyenera kukhazikitsa laibulale ya 3D (ndikofunikira kusonkhanitsa ≥5 zitsanzo)

Kukhathamiritsa kwa Parameter:

Pazigawo zowunikira kwambiri (monga QFN), kuzindikira kwamitundu yosiyanasiyana kuyenera kuyatsidwa

Pazida zokhala ndi pini, tikulimbikitsidwa kugwiritsa ntchito njira yakusanthula kwanuko

3. Njira yosamalira

Cycle Maintenance items Standard

Kuyeretsa zenera la Daily Optical Gwiritsani ntchito nsalu yapadera yopanda fumbi + chotsukira chowunikira

Mlungu uliwonse Wowongolera njanji mafuta ndi kukonza Gwiritsani ntchito NSK LGHP2 girisi

Kuzindikira mphamvu ya Laser pamwezi Kuchepetsa ≤5%/chaka

Kuwongolera kolondola kwa Quarterly Comprehensive mwatsatanetsatane Gwiritsani ntchito bolodi yovomerezeka ya NIST

IV. Njira zothetsera mavuto

1. Kulephera kwa makina

Chochitika cholephera: Phokoso losazolowereka/kuyika kwapang'onopang'ono kwa kayendedwe ka siteji

Zomwe zingatheke:

Mafuta osakwanira a njanji yowongolera

Kuwonongeka kwa encoder

Servo motor kutenthedwa

Yankho:

Kulephera kusamalira ndondomeko

1. Pangani ndondomeko yothira mafuta pamanja

2. Tsukani encoder ndi ethanol ya anhydrous

3. Yang'anani momwe ntchito ya fani yozizirira ilili

4. Pangani chiwongola dzanja cha grid

2. Optical dongosolo kulephera

Chochitika cholephera: Kusokonekera kwa data yamtambo ya 3D

Njira zowunika:

Onani mphamvu zamagetsi zamagetsi (24V ± 0.5V)

Tsimikizirani mtengo woyezera bolodi

Onani kusokoneza kwa kuwala kozungulira

Njira zadzidzidzi:

Yambitsani kwakanthawi mawonekedwe a 2D

Sinthani mphamvu ya laser (80-120%)

V. Maluso apamwamba ogwiritsira ntchito

1. Kukhathamiritsa kwa kuzindikira kwazinthu zapadera

Gawo la Ceramic: Yambitsani kuzindikira kwa band ya infrared (posankha IR module ndiyofunikira)

Flexible PCB: Gwiritsani ntchito masinthidwe am'magulu (chepetsani kupsinjika kwamakina)

2. Kupititsa patsogolo kuzindikira

Parallel processing Technology:

Kukhathamiritsa chitsanzo

Mawonekedwe achikale: Kuzindikira motsatizana → masekondi 0.5/point

Njira yokwaniritsira: Kufanana kwachigawo → masekondi 0.2/point

Intelligent skip inspection strategy: ingochepetsani kachulukidwe koyendera malo omwe ayesedwa

VI. Njira yothandizira ukadaulo

Kuzindikira kwakutali: kuthandizira VPN nthawi yeniyeni (imafuna kusungitsa pasadakhale)

Kusintha kwa zigawo zosinthira:

Laser: ≥20,000 maola

Kamera yamakampani: ≥50,000 maola

Ntchito yoyezera: Ndibwino kuti muyese fakitale yoyamba kamodzi pachaka